Bush Hog 5045 manual Installation Instructions For 24H46343 Power Beyond KIT

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INSTALLATION INSTRUCTIONS

FOR

24H46343 POWER BEYOND KIT

The POWER BEYOND KIT is only required if connecting to an open center tractor hydraulic system. The use of a power beyond kit allows the connection of the Bush Hog optional control valve to the tractor hydraulics without using the remote controlled outlets on the tractor. It’s purpose is to protect the normal return port of the Bush Hog valve from back pressure. Connection to the tractor remove provides this protection through the tractor remote control valve.

Bush Hog now provides two styles of Walvoil optional control valves: one for standard mounts and one for cable control. The illustrations show both valves and the hose routing for both. The fittings required to connect the hoses to both valves are provided in the kit. The power beyond plug for each valve is included in the valve kit ordered separately.

Three lines must be connected to the tractor system. Each line serves a specific purpose and proper plumbing is essential. The proper location for the connections to the tractor hydraulic system must be obtained from the tractor man- ufacturer or local tractor dealership.

LINE A - PRESSURIZED SUPPLY LINE — Supplies oil from the pump to the pressure port of the control valve. This line is the pressurized supply line to the valve when the handle on the optional control valve is activated to move the boom or bucket cylinder.

LINE B - PRESSURIZED RETURN LINE TO TRACTOR SYSTEM — Returns oil to the tractor system when the optional control valve is in the neutral position. This line will feel any back pressure generated by operation of any other tractor system hydraulic function.

LINE C - NON PRESSURIZED RETURN LINE — Returns oil to the tractor system when the optional control valve is activated to extend or retract the boom or bucket cylinders. This line must be connected to the tractor system to provide a DIRECT return of the oil to the tractor sump or oil supply tank.

HOSE AND COUPLER ASSEMBLY

The three hydraulic hoses are supplied with reusable couplings for one end while the other end has permanently installed couplings. The hose length must be determined for your tractor model.

BE SURE TO MAKE HOSES LONG ENOUGH to attach to tractor when loader is disconnected from tractor and is on its leg stands.

1.Attach permanent coupler ends of hose to fittings, installed in the pressure, sump and power beyond ports of the valve. The long hose should be attached to the sump port. See back page for instructions on installing reusable coupling.

2.Determine required length of each hose, attach reusable couplings to hoses per instructions shown.

3.Install the three adaptors furnished into the hoses on the reusable coupling end. Place the 3/4” JIC end of the adaptor to hose.

4.Attach two quick coupler female ends to adaptors on the pressure hose and the sump hose. Install a quick coupler male end, to return pressurized return inlet hose (power beyond hose).

5.Attach two quick coupler male ends to pressure hose and sump hose from tractor. Attach one quick coupler female end to tractor return outlet.

DISCONNECTING LOADER VALVE FROM TRACTOR

The pressurized supply line, A, and the pressurized return line (power beyond port) must be connected when the loader valve is removed from the tractor. Insure female and male quick couplers are installed per paragraph 4 above. Failure to make this connection will result in damage to the tractor hydraulic system.

Sept. -05

Instruction Sheet No. 25H46344

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Contents Bush HOG Congratulations 3545 / 4045 / 5045 Table of ContentsDisclaimer of Implied Warranties & Consequential Damages This Limited Warranty Shall not ApplyDealer Preparation Check List Safety Alert Symbol Important Safety Precautions TractorLoader Operating the Loader Safety PrecautionsEmployee Tractor Operating Instructions EMPLOYERS, Employees and OperationsIntroduction Section Introduction and DescriptionTechnical Specifications Section Loader Mounting and Dismounting Preparing TractorMounting Loader Pin In Operating Position 10 Hydraulic Hoses Quick Couplers Dismounting LoaderSection Operating Instructions General SafetyPRE-OPERATION Initial Loader OperationNeutral Position External Loader AND/OR TRAC- TOR ValveFloat Position Regenerative Valve PositionBucket Level Indicator ROD Removing AIR from Hydraulic SystemHose Identification Lifting the Load Not this Do this Dump Lower Leverrollback Controlsraise Operating with Float Control Do this Not this Soil Pile Bale Spear OperationTransporting Fork Lift OperationSkid Steer Quick Hitch Operation Maintenance Check List Section MaintenanceHydraulic System Pressure Requirements TroubleshootingTroubleshooting Procedures Problem Possible Cause Remedy Tractor Preparation Section V AssemblyInstallation Tractor BallastHydraulic Hookup Bale Spear Option Fork Lift OptionOptional Bucket Items Assembly Spill Guard Attachment Digging TeethTine Teeth Side Cutting Edges American Torque SpecificationsDecals Safety DecalsBush HOG L.L.C Walvoil Valve Mounting Instructions Walvoil Valve Mounting Instructions Valve Stand Assembly Instructions Single Handle Valve KIT Attaching Handle MOUNT, Control Handle Cables to Tractor Support Mount to Front of Tractor Attaching Valve to Loader Frame Connecting Hydraulics Refer to and Fig Adjust the cables so the control handle operates as follows Cable Control Valve KIT Installation Instructions For 24H46343 Power Beyond KIT Cable Control Walvoil Valve Assembly Standard Walvoil Valve Assembly Sept Instruction Sheet No H46344 ~ Assembly Instructions ~ Page Front Description Bush HOG Bush HOG 24H49871 Grapple Attachment
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5045 specifications

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