Cal Spas Essential Guide to Cal Spa Electrical Connection for Your Spa Models

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Preparing for Your New Portable Spa

 

120 Volt Electrical Installation

240 Volt Electrical Installation

Always follow applicable local, state and federal codes and guidelines.

Use only a dedicated electrical line with a 20 amp breaker.

Cord-and-plug connections may not use a cord longer than 15 feet (4.6 m) and must be plugged into a dedicated 20 amp GFCI connection (NEC 680.42(A)(2)). Do not use extension cords!

Always use a weatherproof-covered receptacle.

Receptacle shall be located not less than 5 feet (1.5 m) from and not exceeding 10 feet (3.0 m) from the inside wall of the spa. (NEC 680.43(A))

Do not bury the power cord. If your cord becomes damaged, replace it before next usage.

All 120V spas must have a GFCI. This can be either a 20 amp GFCI receptacle or a 20 amp GFCI cord and plug kit as shown (CKIT110 - P/N ELE09700086).

Test the GFCI plug prior to first use and periodically when the spa is powered. To test the GFCI plug version, follow these instructions. (Spa should already be plugged in and operational.)

Press the TEST button on the GFCI. The GFCI will trip and the spa will stop operating.

Press the RESET button on the GFCI. The GFCI will reset and the spa will turn back on.

The spa is now safe to use.

If the GFCI trips while the spa is in use, press the RESET button. If the GFCI does not reset, unplug the spa and call your local Cal Spas dealer for service. DO NOT USE THE SPA!

All 240V spas must be permanently connected (hardwired) to the power supply. These instructions describe the only acceptable electrical wiring procedure. Spas wired in any other way will void your warranty and may result in serious injury.

This is the only acceptable electrical wiring procedure. Spas wired in any other way will void your warranty. See the wiring diagram on page 6.

When installed in the United States, the electrical wiring of this spa must meet the requirements of National Electric Code, ANSI/NFPA 70-2008 and any applicable local, state, and federal codes. The electrical circuit must be installed by an electrical contractor and approved by a local building / electrical inspector.

GFCI and Wiring Requirements

The power supplied to the spa must be on a dedicated GFCI protected circuit as required by ANSI/NFPA 70 with no other appliances or lights sharing the power.

Use copper wire with THHN insulation. Do not use aluminum wire.

Use the table on the next page to determine your GFCI and wiring requirements.

When NEC requires the use of wires larger than #6 AWG, install a junction box near the spa and use #6 AWG wire between the junction box and the spa.

Wire runs over 85 feet must increase wire gauge to the next lower number. For example: A normal 50 amp GFCI with four #8 AWG Copper wires run over 85 feet would require you to go to four #6 AWG copper wires.

Read and follow the heater manufacturer’s safety and installation instructions prior to installation and operation. Incorrect installation may damage the heater and void its warranty.

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2008 Portable Spa Owner’s Manual

LTR20081000, Rev. B

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Contents LTR20081000, Rev. B 28/08 Using the Entertainment System Water Quality MaintenanceCleaning and Maintenance Read This FirstBasic Spa Information Important Safety InstructionsRead This First Hyperthermia DangerRead This First Preparing for Your New Portable Spa Planning the Best LocationPreparing a Good Foundation Volt Electrical Installation Gfci and Wiring RequirementsTesting the Gfci Breaker Configuring the 6300 Control SystemSpa Model Gfci Required Wires Required Gfci Wiring Diagram Gas Heater Hook up Preparing for Your New Portable Spa Filling and Powering Up Your Portable Spa Operating Your Spa 5100, 6200 and 6300 Electronic Control OperationLight Setting Filtration CyclesDiagnostic Messages Meaning OptionYour dealer or service organization Time Electronic Control OperationInitial Start-up Standard, Economy, Sleep, and StandbyClean up Cycle Preset Filter CyclesSetting the Temperature Lock InvertDiagnostic Messages Meaning Action Required Periodic Reminder MessagesMessage Frequency Action Required Or --C Message Meaning Action RequiredDry StbyWireless Spa Monitor Auxiliary Panel Configuration FunctionsAuxiliary Control Operation Adjustable Jets Diverter Knobs Air VenturisAromatherapy Adjustable Therapy SystemMulti-Colored Spa Light Operation WaterfallsAlternative Sanitation Options Water Quality MaintenanceCal Spas Clear Water Plan Before You BeginChemical Overview Chemical SafetyBather Load Physical Chemical HazardsChemical Descriptions For use with any Clear Water PlanFor use with the chlorine Clear Water Plan For use with the bromine Clear Water PlanFor use with the Cal Clarity Bromine Generator Day One Monday Traditional Chemical Start Up Bromine Clear Water PlanStart Up Day Two WednesdayDay One Monday Chlorine Clear Water PlanOzonator Clear Water Plan Day Two WednesdayBromine Generator Clear Water Plan Day Two FridayMaintenance Schedule Cleaning and Maintenance Removing and Reseating the PillowsSpa Cover Freeze damage is not covered by your warranty Draining Your Portable SpaWinterizing Cold Climate Draining Cleaning the Cover, Shell and Pillows Cleaning and Replacing the Filter Exclusive Bio-Clean Filter CartridgeOperating the CD Player Using the Entertainment SystemRaising and Lowering Playing a MovieUsing the iPod Docking Station Using the Universal Remote ControlProgramming the Universal Remote Control Device Device ManufacturerCode Replacement Parts AppendixMjlw Power Storm JET, Directional SXW Power Storm JET, Swirley Drains ValvesPillows WaterfallsPumps Replacement Cabinet PanelsFilters LED LightsStandard Slate 5 to Covers Standard Rust 5 toStandard Grey 5 to Description SeriesDeluxe Rust 5 to Deluxe Grey 5 toDeluxe Slate 5 to Deluxe Teal 5 toDeluxe Navy 5 to Keeping Fit with your Spa Ultimate Fitness Series Exercise ProgramConnecting the Exercise Equipment Cal Spas Chemicals Warranty Warranty Specifics Warranty LimitationsWarranty Exclusions LTR20081000, Rev. B LTR20081000, Rev. B Locating the product serial number