Exmark 4500-507 manual Recommended Maintenance Schedules

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Maintenance

Maintenance

Note: Determine the left and right sides of the machine from the normal operating position.

WARNING

While maintenance or adjustments are being made, someone could start the engine. Accidental starting of the engine could seriously injure you or other bystanders.

Remove the key from the ignition switch, engage parking brake, and pull the wire(s) off the spark plug(s) before you do any maintenance. Also push the wire(s) aside so it does not accidentally contact the spark plug(s).

WARNING

The engine can become very hot. Touching a hot engine can cause severe burns.

Allow the engine to cool completely before service or making repairs around the engine area.

Recommended Maintenance Schedule(s)

Maintenance Service

Maintenance Procedure

Interval

 

 

 

 

 

After the first 5 hours

Change the engine oil.

 

 

 

• Check the wheel hub slotted nut torque specifications.

After the first 100 hours

Check the wheel lug nuts.

 

• Check the park brake adjustment.

 

 

 

• Check the engine oil level.

 

Check the mower blades.

 

• Check the safety interlock system.

 

• Check the rollover protections systems (roll bar) knobs.

Before each use or daily

• Check the seat belt.

Check for loose hardware.

 

 

• Clean the engine and exhaust system area.

 

• Clean the hydro fan cooling guards.

 

• Clean the grass and debris build-up from the machine and cutting deck.

 

• Clean the grass build-up from under the cutting deck.

 

 

 

• Check the hydraulic oil level.

Every 50 hours

• Check the tire pressures.

• Check the condition of the belts.

 

 

• Check spark arrester (if equipped).

 

 

 

• Change the engine oil. (May need more often under severe conditions.)

Every 100 hours

Lubricate the deck lift pivots.

 

• Remove the engine shrouds and clean the cooling fins.

 

 

 

• Service the air cleaner. (May need more often under severe conditions. See the Engine

Every 200 hours

 

Owner’s Manual for additional information.)

• Lubricate the brake handle pivot.

 

 

• Check the spark plugs.

 

 

 

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Contents Lazer Z Models California Introduction Contents Safety Safety Alert SymbolSafe Operating Practices TrainingSafety Operation Using the Rollover Protection System Rops Slope OperationMaintenance and Storage Safety Safety and Instructional Decals 109-3148 109-7232 109-8483 117-2718 116-0211 Message Display Model Numbers SpecificationsSystems Hydrostatic Ground Drive System SeatTires & Wheels Dimensions Cutting DeckOverall Width Overall LengthCurb Weight Accessory Weight Table WorksheetTread Width Center to Center of Tires, Widthwise Wheel Base Center of Caster Tire to Center of Drive TireProduct Overview Torque RequirementsOperation ControlsIgnition Switch Hour MeterFuel Shut-Off Valve Fuel GaugePTO Engagement Switch Low Voltage IndicatorDrive Wheel Release Valves Deck Lift PedalOperating Instructions Pre-StartRaise the Rollover Protection System Rops Open the Fuel Shut-Off Valve Starting the EngineEngaging the PTO Disengaging the PTOAdjusting the Cutting Height Driving the MachineTransporting Adjusting the Anti-Scalp RollersTransporting a Unit Loading a Unit Maintenance Recommended Maintenance SchedulesCheck Battery Charge Check Engine Oil LevelCheck Safety Interlock System Check Mower BladesService Air Cleaner Check Rollover Protections Systems Roll Bar KnobsCheck Seat Belt Check for Loose HardwareCheck Hydraulic Oil Level Change Engine OilCheck Tire Pressures Lubricate Grease Fittings Check Condition Of BeltsLubricate Caster Wheel Hubs Lubricate Brake Handle Pivot Lubricate Deck Lift PivotCheck Spark Plugs Change Fuel FilterWheel Hub Slotted Nut Torque Specification Check Spark Arrester if equippedThread Locking Adhesives Copper-Based Anti-seizeDielectric Grease Deck LevelingFoot lever Transport lock Cut of height pin Deck Removal Pump Drive Belt Tension Adjusting the Parking BrakeDeck Belt Tension Electric Clutch Adjustment Motion Control Linkage AdjustmentMotion Control Damper Adjustment RH Motion Control ShownMotion Control Neutral Lock Pivot Adjustment Motion Control Handle AdjustmentCaster Pivot Bearings Pre-Load Adjustment Clutch ShimShim Clean Engine and Exhaust System Area Remove Engine Shrouds and Clean Cooling FinsClean Hydro Fan Cooling Guards Clean Debris From MachineWaste Disposal Battery DisposalMotor Oil Disposal Troubleshooting Problem Possible Cause Corrective ActionSee Drive Wheel Release Valves section Troubleshooting Schematics Electrical DiagramSchematic ElectricalHydraulic Diagram Exmark Lazer Z and Lazer Z AS Turf Equipment Page Page See EXMARK’S Complete Line of Accessories and Options