Exmark 4500-507 manual Electric Clutch Adjustment, Motion Control Linkage Adjustment

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Maintenance

valves must be in the “released” position on the hydros).

13.If the hub moves very freely relative to the caliper, then tighten the standard nut one turn against the swivel and repeat step 11.

14.Once step 11 is achieved, hold the threaded rod end with a tool and tighten the lock nut against the standard nut. Do Not allow the cable to turn when the nuts are tightened.

15.After adjusting the brakes on both sides of the mower, cycle the brake handle a minimum of six times to allow the cable to seat into the sheath and mounting tabs.

16.Readjust both brakes following the procedure in steps 10 through 14.

17.If a brake component has been removed or replaced, see the steps below; otherwise proceed to step 18.

Burnishing the Brake Procedure:

A.Clear the area of any flammable material before starting the burnishing process.

B.Rotate the drive wheel release handle to the “operating” position. Refer to the Drive Wheel Release Valves section in Operation.

C.Apply the park brake.

D.Install a 1/2 x 6 inch (approx.) rod or bolt through the 2 inch height of cut hole (see Figure 31).

WARNING

Engine must be running and drive wheels must be turning so park brake adjustment can be performed. Contact with moving parts or hot surfaces may cause personal injury.

Keep fingers, hands, and clothing clear of rotating components and hot surfaces.

F.Release the park brake so the handle rests on the 1/2 x 6 inch rod or bolt.

G.Move the throttle to high idle.

H.Move both motion control levers to the full forward position and hold for 15 seconds.

I.Move both motion control levers to the full reverse position and hold for 15 seconds.

J.Turn off the engine and completely release the park brake by removing the 1/2 x 6 inch rod or bolt.

K.Allow the hubs to cool until they are cool enough to safely touch.

L.Rotate the drive wheel release handle to the “released” position. Refer to the Drive Wheel Release Valves section in Operation.

M.Readjust both brakes following the procedure in steps 10 through 14.

18.Rotate the drive wheel release handle to the “operating” position. Refer to the Drive Wheel Release Valves section in Operation.

19.Install the rear tires and torque lug nuts to 90-95 ft-lb (122-129 N-m).

20.Remove jack stands.

Figure 31

1.2 inch height of cut location

E.Start the mower while in the operator position.

Electric Clutch Adjustment

No adjustment necessary.

Motion Control Linkage Adjustment

Located on either side of the fuel tank, below the seat are the pump control linkages. Rotating the pump linkage with a 1/2 inch wrench allows fine tuning adjustments so that the machine does not move in

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Contents Lazer Z Models California Introduction Contents Safety Safety Alert SymbolSafe Operating Practices TrainingSafety Operation Using the Rollover Protection System Rops Slope OperationMaintenance and Storage Safety Safety and Instructional Decals 109-3148 109-7232 109-8483 117-2718 116-0211 Message Display Model Numbers SpecificationsSystems Hydrostatic Ground Drive System SeatTires & Wheels Dimensions Cutting DeckOverall Width Overall LengthCurb Weight Accessory Weight Table WorksheetTread Width Center to Center of Tires, Widthwise Wheel Base Center of Caster Tire to Center of Drive TireProduct Overview Torque RequirementsOperation ControlsIgnition Switch Hour MeterFuel Shut-Off Valve Fuel GaugePTO Engagement Switch Low Voltage IndicatorDrive Wheel Release Valves Deck Lift PedalOperating Instructions Pre-StartRaise the Rollover Protection System Rops Open the Fuel Shut-Off Valve Starting the EngineEngaging the PTO Disengaging the PTOAdjusting the Cutting Height Driving the MachineTransporting Adjusting the Anti-Scalp RollersTransporting a Unit Loading a Unit Maintenance Recommended Maintenance SchedulesCheck Battery Charge Check Engine Oil LevelCheck Safety Interlock System Check Mower BladesService Air Cleaner Check Rollover Protections Systems Roll Bar KnobsCheck Seat Belt Check for Loose HardwareCheck Hydraulic Oil Level Change Engine OilCheck Tire Pressures Lubricate Grease Fittings Check Condition Of BeltsLubricate Caster Wheel Hubs Lubricate Brake Handle Pivot Lubricate Deck Lift PivotCheck Spark Plugs Change Fuel FilterWheel Hub Slotted Nut Torque Specification Check Spark Arrester if equippedThread Locking Adhesives Copper-Based Anti-seizeDielectric Grease Deck LevelingFoot lever Transport lock Cut of height pin Deck Removal Pump Drive Belt Tension Adjusting the Parking BrakeDeck Belt Tension Electric Clutch Adjustment Motion Control Linkage AdjustmentMotion Control Damper Adjustment RH Motion Control ShownMotion Control Neutral Lock Pivot Adjustment Motion Control Handle AdjustmentCaster Pivot Bearings Pre-Load Adjustment Clutch ShimShim Clean Engine and Exhaust System Area Remove Engine Shrouds and Clean Cooling FinsClean Hydro Fan Cooling Guards Clean Debris From MachineWaste Disposal Battery DisposalMotor Oil Disposal Troubleshooting Problem Possible Cause Corrective ActionSee Drive Wheel Release Valves section Troubleshooting Schematics Electrical DiagramSchematic ElectricalHydraulic Diagram Exmark Lazer Z and Lazer Z AS Turf Equipment Page Page See EXMARK’S Complete Line of Accessories and Options