Exmark 4500-507 manual Clean Engine and Exhaust System Area, Clean Hydro Fan Cooling Guards

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Maintenance

Cleaning

Clean Engine and Exhaust System Area

Service Interval: Before each use or daily (May be required more often in dry or dirty conditions.)

CAUTION

Excessive debris around engine cooling air intake and exhaust system area can cause engine, exhaust area, and hydraulic system to overheat which can create a fire hazard.

Clean all debris from engine and exhaust system area.

1.Stop engine, wait for all moving parts to stop, and remove key. Engage parking brake.

2.Clean all debris from rotating engine air intake screen, around engine shrouding, and exhaust system area.

3.Wipe up any excessive grease or oil around the engine and exhaust system area

Remove Engine Shrouds and Clean Cooling Fins

Service Interval: Every 100 hours

1.Stop engine, wait for all moving parts to stop, and remove key. Engage parking brake.

2.Remove cooling shroud clean-out covers (Kohler) or cooling shrouds (Kawasaki) from engine and clean cooling fins. Also clean dust, dirt and oil from external surfaces of engine which can cause inadequate cooling.

3.Make sure cooling shroud clean-out covers or cooling shrouds are reinstalled. Operating the engine without cooling shroud clean-out covers or cooling shrouds will cause engine damage due to overheating.

Clean Hydro Fan Cooling Guards

Service Interval: Before each use or daily

Removing debris from the hydro fan cooling guards will allow the hydro system to run cooler and improve the life of the hydro system.

1.Stop engine, wait for all moving parts to stop, and remove key. Engage parking brake.

2.Slide seat all the way back, then lift the seat to access the LH and RH hydro drive area.

3.Remove accumulated debris from the hydro fan cooling guards.

Clean Debris From Machine

Service Interval: Before each use or daily

1.Stop engine, wait for all moving parts to stop, and remove key. Engage parking brake.

2.Clean off any oil, debris, or grass build-up on the machine and cutting deck, especially under deck belt shields, around the fuel tank, around engine and exhaust area.

Clean Grass Build-Up Under Deck

Service Interval: Before each use or daily

1.Stop engine, wait for all moving parts to stop, and remove key. Engage parking brake.

2.Raise deck to the transport (5 1/2 inch (14 cm) cutting height) position. Lift the front of unit and support unit using jack stands or equivalent support.

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Contents Lazer Z Models California Introduction Contents Safety Alert Symbol SafetySafe Operating Practices TrainingSafety Operation Slope Operation Using the Rollover Protection System RopsMaintenance and Storage Safety Safety and Instructional Decals 109-3148 109-7232 109-8483 117-2718 116-0211 Message Display Specifications Model NumbersSystems Seat Hydrostatic Ground Drive SystemTires & Wheels Cutting Deck DimensionsOverall Width Overall LengthAccessory Weight Table Worksheet Curb WeightTread Width Center to Center of Tires, Widthwise Wheel Base Center of Caster Tire to Center of Drive TireTorque Requirements Product OverviewControls OperationHour Meter Ignition SwitchFuel Shut-Off Valve Fuel GaugeLow Voltage Indicator PTO Engagement SwitchDrive Wheel Release Valves Deck Lift PedalPre-Start Operating InstructionsRaise the Rollover Protection System Rops Starting the Engine Open the Fuel Shut-Off ValveEngaging the PTO Disengaging the PTODriving the Machine Adjusting the Cutting HeightAdjusting the Anti-Scalp Rollers TransportingTransporting a Unit Loading a Unit Recommended Maintenance Schedules MaintenanceCheck Engine Oil Level Check Battery ChargeCheck Mower Blades Check Safety Interlock SystemCheck Rollover Protections Systems Roll Bar Knobs Service Air CleanerCheck Seat Belt Check for Loose HardwareChange Engine Oil Check Hydraulic Oil LevelCheck Tire Pressures Check Condition Of Belts Lubricate Grease FittingsLubricate Caster Wheel Hubs Lubricate Deck Lift Pivot Lubricate Brake Handle PivotCheck Spark Plugs Change Fuel FilterCheck Spark Arrester if equipped Wheel Hub Slotted Nut Torque SpecificationCopper-Based Anti-seize Thread Locking AdhesivesDielectric Grease Deck LevelingFoot lever Transport lock Cut of height pin Deck Removal Adjusting the Parking Brake Pump Drive Belt TensionDeck Belt Tension Motion Control Linkage Adjustment Electric Clutch AdjustmentRH Motion Control Shown Motion Control Damper AdjustmentMotion Control Handle Adjustment Motion Control Neutral Lock Pivot AdjustmentClutch Shim Caster Pivot Bearings Pre-Load AdjustmentShim Remove Engine Shrouds and Clean Cooling Fins Clean Engine and Exhaust System AreaClean Hydro Fan Cooling Guards Clean Debris From MachineBattery Disposal Waste DisposalMotor Oil Disposal Problem Possible Cause Corrective Action TroubleshootingSee Drive Wheel Release Valves section Troubleshooting Electrical Diagram SchematicsElectrical SchematicHydraulic Diagram Exmark Lazer Z and Lazer Z AS Turf Equipment Page Page See EXMARK’S Complete Line of Accessories and Options