Exmark 850000 AND HIGHER manual Recommended Maintenance Schedules

Page 29

Maintenance

Maintenance

Note: Determine the left and right sides of the machine from the normal operating position.

WARNING

While maintenance or adjustments are being made, someone could start the engine. Accidental starting of the engine could seriously injure you or other bystanders.

Remove the key from the ignition switch, engage parking brake, and pull the wire(s) off the spark plug(s) before you do any maintenance. Also push the wire(s) aside so it does not accidentally contact the spark plug(s).

WARNING

Removing standard original equipment parts, or using non-Exmark replacement parts and accessories may alter the warranty, traction, and safety of the machine. Failure to use original Exmark parts could cause serious injury or death.

Replace all parts including, but not limited to tires, belts, and blades with original Exmark parts.

WARNING

The engine can become very hot. Touching a hot engine can cause severe burns.

Allow the engine to cool completely before service or making repairs around the engine area.

Recommended Maintenance Schedule(s)

Maintenance Service

Maintenance Procedure

Interval

 

 

 

 

 

After the first 5 hours

Change the engine oil.

 

 

 

After the first 100 hours

Change the hydraulic filter.

 

 

 

• Check the safety interlock system.

 

• Check the air intake and cooling areas, clean as necessary.

Before each use or daily

• Check the oil level before starting or after every 8 hours.

• Check the hydraulic oil level in the expansion tank.

 

 

Check the mower blades.

 

Clean the mower housing.

 

 

 

• Grease all lubrication points.

 

• Check the air cleaner for dirt, looseness, or damage. (May need more often under extremely

Every 25 hours

 

dusty or dirty conditions.)

• Service the air cleaner. (May need more often under extremely dusty or dirty conditions.)

 

 

• Check the tire pressure.

 

Check the belts.

 

 

 

• Replace the paper element. (More often under extremely dusty, dirty conditions.)

 

• Replace the air cleaner element.

Every 100 hours

Change the engine oil and filter.

 

• Clean the blower housing. More often under dirty conditions.

 

• Replace the fuel filter.

 

 

 

Every 200 hours

Service the spark plug.

 

 

Every 500 hours

• Change the hydraulic filter (Every 250 hours if using Mobil 1 15W50)

• Replace the spark plug.

 

 

 

 

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Contents Quest California Introduction Contents Safety Alert Symbol SafetySafe Operating Practices General OperationSlope Operation ServiceChildren TowingGeneral Service Exmark Riding Mower SafetySafety 103-6327 Safety and Instructional Decals109-6035 116-0532 117-2718 PTO Symbols 116-2321 Systems SpecificationsModel Numbers Dimensions Torque Requirements Product OverviewControls OperationRecommended Gasoline Operating InstructionsOperation Checking the Engine Oil Level Using Stabilizer/ConditionerStarting the Engine Gasoline/Alcohol blendsStopping the Engine Operating the BladesEngaging the Blades Disengaging the BladesUnderstanding the Safety Interlock System Safety Interlock SystemTesting the Safety Interlock System Driving Forward or BackwardStopping the Machine Adjusting the Height of CutForward BackwardChanging the Seat Ride Suspension Adjusting the Anti-Scalp RollersPositioning the Seat Adjusting the Height Adjusting the Motion Control LeversAdjusting the Tilt Pushing the Machine by HandSide Discharge TransportingTransporting a Unit To Operate the MachineOperating Tips Keep the Underside of the Mower Clean When StoppingBlade Maintenance Long GrassRecommended Maintenance Schedules MaintenanceRaising the Seat Accessing the BatteryLubrication Greasing the BearingsServicing the Air Cleaner Engine MaintenanceServicing the Engine Oil Servicing Paper ElementChanging the Oil and Filter Change the Hydraulic System Filter Checking the Hydraulic Oil LevelRemoving the Spark Plug Servicing the Spark PlugFuel System Maintenance Cleaning the Blower HousingInstalling the Spark Plug Checking the Spark PlugRemoving the Battery Charging the BatteryElectrical System Maintenance Checking the Battery Charge Do Not jump start a weak battery if these conditions exist Recommended Jump Starting ProcedureServicing the Fuses and Relay Drive System Maintenance Checking the Tire PressureInstalling the Battery Inspecting the Blades Mower Maintenance Servicing the Cutting BladesBefore Inspecting or Servicing the Blades Checking for Bent BladesSharpening the Blades Removing the BladesInstalling the Blades Mower Belt MaintenanceInspecting the Belts Replacing the Mower Belt52 Inch Decks Leveling the Mower DeckAdjusting the Blade Slope Replacing the Discharge Deflector Brake Linkage Adjustment Tracking AdjustmentWashing the Underside of the Mower CleaningPlug any holes in mower with bolts and locknuts Storage Cleaning and StorageProblem Possible Cause Corrective Action TroubleshootingTo Pushing the Machine by Hand Diagram SchematicsTerminal a Terminal R Switch Ignition OFF Electrical Logic SchematicExmark Quest Turf Equipment Page Page Service Record Page Page See EXMARK’S Complete Line of Accessories and Options