Exmark 850000 AND HIGHER manual Removing the Blades, Sharpening the Blades

Page 41

Maintenance

Figure 33

42 Inch Deck

1. Blades front to rear

2. Measure here

2.Rotate the opposite ends of the blades forward.

3.Measure from a level surface to the cutting edge of the blades at the same position as in step 1. The difference between the dimensions obtained in steps 1 and 3 must not exceed 1/8 inch (3 mm). If this dimension exceeds 1/8 inch (3 mm), the blade is bent and must be replaced. Refer to Removing the Blades and Installing the Blades.

WARNING

A blade that is bent or damaged could break apart and could seriously injure or kill you or bystanders.

Always replace bent or damaged blade with a new blade.

Never file or create sharp notches in the edges or surfaces of blade.

(Figure 34). Refer to Removing the Blades and Installing the Blades.

3.Once the blade has been removed, inspect the spring disc washer. If the washer appears to be damaged (the washer surface has been marred) or flattened, the bolt and washer assembly must be replaced.

Removing the Blades

The blades must be replaced if a solid object is hit, if the blade is out of balance, or the blade is bent. To ensure optimum performance and continued safety conformance of the machine, use genuine Exmark replacement blades. Replacement blades made by other manufacturers may result in an unsafe machine.

Hold the blade end using a rag or thickly-padded glove (or place a wrench on the top sheave nut). Remove the blade bolt and washer assembly, washer, and blade from the spindle shaft (Figure 34).

Figure 34

1.Blade

2.Washer

3.Bolt and washer assembly. Apply lubricant to threads—torque to 32-42 ft-lb (43-57 N-m).

Checking for Loose Blades or Damaged Spring Disc Washers

1.Place a wrench on the blade bolt and torque to 32-42 ft lb (43-57 N-m).

2.With the wrench still on the blade bolt, hold the blade spindle stationary and using a rag or thickly padded glove, try to rotate the blade. If the blade rotates relative to the spindle guard without further tightening the blade bolt, the spring disc washer has been flattened or damaged and the bolt and washer assembly must be replaced

Sharpening the Blades

1.Use a file to sharpen the cutting edge at both ends of the blade (Figure 35). Maintain the original angle. The blade retains its balance if the same amount of material is removed from both cutting edges.

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Contents Quest California Introduction Contents Safety Alert Symbol SafetySafe Operating Practices General OperationSlope Operation ServiceChildren TowingGeneral Service Exmark Riding Mower SafetySafety 103-6327 Safety and Instructional Decals109-6035 116-0532 117-2718 PTO Symbols 116-2321 Systems SpecificationsModel Numbers Dimensions Torque Requirements Product OverviewControls OperationRecommended Gasoline Operating InstructionsOperation Checking the Engine Oil Level Using Stabilizer/ConditionerStarting the Engine Gasoline/Alcohol blendsStopping the Engine Operating the BladesEngaging the Blades Disengaging the BladesUnderstanding the Safety Interlock System Safety Interlock SystemTesting the Safety Interlock System Driving Forward or BackwardStopping the Machine Adjusting the Height of CutForward BackwardChanging the Seat Ride Suspension Adjusting the Anti-Scalp RollersPositioning the Seat Adjusting the Height Adjusting the Motion Control LeversAdjusting the Tilt Pushing the Machine by HandSide Discharge TransportingTransporting a Unit To Operate the MachineOperating Tips Keep the Underside of the Mower Clean When StoppingBlade Maintenance Long GrassRecommended Maintenance Schedules MaintenanceRaising the Seat Accessing the BatteryLubrication Greasing the BearingsServicing the Air Cleaner Engine MaintenanceServicing the Engine Oil Servicing Paper ElementChanging the Oil and Filter Change the Hydraulic System Filter Checking the Hydraulic Oil LevelRemoving the Spark Plug Servicing the Spark PlugFuel System Maintenance Cleaning the Blower HousingInstalling the Spark Plug Checking the Spark PlugRemoving the Battery Charging the BatteryElectrical System Maintenance Checking the Battery Charge Do Not jump start a weak battery if these conditions exist Recommended Jump Starting ProcedureServicing the Fuses and Relay Drive System Maintenance Checking the Tire PressureInstalling the Battery Inspecting the Blades Mower Maintenance Servicing the Cutting BladesBefore Inspecting or Servicing the Blades Checking for Bent BladesSharpening the Blades Removing the BladesInstalling the Blades Mower Belt MaintenanceInspecting the Belts Replacing the Mower Belt52 Inch Decks Leveling the Mower DeckAdjusting the Blade Slope Replacing the Discharge Deflector Brake Linkage Adjustment Tracking AdjustmentWashing the Underside of the Mower CleaningPlug any holes in mower with bolts and locknuts Storage Cleaning and StorageProblem Possible Cause Corrective Action TroubleshootingTo Pushing the Machine by Hand Diagram SchematicsTerminal a Terminal R Switch Ignition OFF Electrical Logic SchematicExmark Quest Turf Equipment Page Page Service Record Page Page See EXMARK’S Complete Line of Accessories and Options