Exmark 4501-191 Rev.A manual Cleaning the Blower Housing, Fuel System Maintenance

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Maintenance

Cleaning the Blower Housing

Service Interval: Every 100 hours/Yearly (whichever comes first) More often under dirty conditions.

To ensure proper cooling, make sure the grass screen, cooling fins, and other external surfaces of the engine are kept clean at all times.

1.Remove the blower housing and any other cooling shrouds.

2.Clean the cooling fins and external surfaces as necessary.

3.Make sure the cooling shrouds are reinstalled

Important: Operating the engine with a blocked grass screen, dirty or plugged cooling fins, and/or cooling shrouds removed, will cause engine damage due to overheating.

Fuel System Maintenance

Replacing the Fuel Filter

Service Interval: Every 100 hours/Yearly (whichever comes first)

DANGER

In certain conditions, gasoline is extremely flammable and highly explosive. A fire or explosion from gasoline can burn you and others and can damage property.

Perform any fuel related maintenance when the engine is cold. Do this outdoors in an open area. Wipe up any gasoline that spills.

Never smoke when draining gasoline, and stay away from an open flame or where a spark may ignite the gasoline fumes.

Never install a dirty filter if it is removed from the fuel line.

1.Park the machine on a level surface and disengage the blade control switch.

2.Move the motion control levers outward to engage parking brake, stop the engine, remove the key, and wait for all moving parts to stop before leaving the operating position.

3.The fuel filter is in the fuel line between the tank and engine.

Figure 28

1.

Tee fitting, vent line

5.

In-line fuel filter

2.

Emissions filter

6.

Flow direction arrow

3.

Open port

7.

Fuel line to engine

4.

Fuel line from tank

8.

Hose clamp

4.Squeeze the ends of the hose clamps together and slide them away from the filter (Figure 28).

5.Remove the filter from the fuel lines.

6.Install a new filter with the flow direction arrow coming from the fuel tank and pointing to the engine. Move the hose clamps close to the filter (Figure 28) to secure it in place.

Servicing the Emissions Filter

Service Interval: Yearly

The machine is equipped with a emissions filter (Figure 28) connected to a tee fitting on the vent line coming from the gas tank. The filter has an open port by design. The filter should be inspected regularly. Replace the filter if the filter is dirty or clogged.

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Contents Quest California Introduction Contents General Operation SafetySafety Alert Symbol Safe Operating PracticesTowing ServiceSlope Operation ChildrenGeneral Service Exmark Riding Mower SafetySafety 106-8717 Safety and Instructional Decals119-8814 PTO Switch Symbols 116-4220 120-2239 Systems SpecificationsModel Numbers Dimensions Torque Requirements Product OverviewControls OperationFuel Window Think Safety FirstOperating Instructions Height-of-Cut Foot LeverRecommended Gasoline Using Stabilizer/ConditionerFilling the Fuel Tank Checking the Engine Oil LevelStarting the Engine Disengaging the Blades Operating the BladesStopping the Engine Engaging the BladesDriving Forward or Backward Safety Interlock SystemUnderstanding the Safety Interlock System Testing the Safety Interlock SystemBackward Stopping the Machine Adjusting the Height of CutAdjusting the Anti-Scalp Rollers Inch Deck Positioning the SeatPushing the Machine by Hand Adjusting the Motion Control LeversChanging the Seat Ride Suspension Transporting a Unit Side DischargeTransporting To Operate the MachineOperating Tips Long Grass When StoppingKeep the Underside of the Mower Clean Blade MaintenanceRecommended Maintenance Schedules MaintenanceGreasing the Bearings Raising the SeatLubrication Servicing the Engine Oil Engine MaintenanceServicing the Air Cleaner Cleaning the ElementChanging the Oil and Filter Checking the Spark Plug Installing the Spark PlugServicing the Spark Plug Removing the Spark PlugReplacing the Fuel Filter Cleaning the Blower HousingFuel System Maintenance Servicing the Emissions FilterRemoving the Battery Electrical System MaintenanceCharging the Battery Recommended Jump Starting Procedure Checking the Battery ChargeDo Not jump start a weak battery if these conditions exist Installing the BatteryChecking the Hydraulic Oil Level Drive System Maintenance Checking the Tire PressureServicing the Fuses Releasing the Electric BrakeRemoving Hydraulic System Filters Changing the Hydraulic System Filter and OilInstalling the Hydraulic System Filters Inspecting the Blades Mower Maintenance Servicing the Cutting BladesBleeding the Hydraulic System Before Inspecting or Servicing the BladesMeasure from the tip of the blade to the flat surface here Checking for Bent BladesSharpening the Blades Removing the BladesSide-to-Side Leveling Installing the BladesLeveling the Mower Deck Blades side to side Adjusting the Front-to-Rear Blade Slope Replacing the Mower Belt Mower Belt MaintenanceRemoving the Mower Inspecting the BeltsInstalling the Mower Deflector Replacing the DischargeRod Deck brackets Spring Washing the Underside of the Mower Clean Engine and Exhaust System AreaStorage Cleaning and StorageProblem Possible Cause Corrective Action TroubleshootingTo Pushing the Machine by Hand Electrical Diagram SchematicsElectrical Logic Schematic Exmark Quest Turf Equipment Page Page Date Description of Work Done Service Done By Service RecordPage This page may be copied for personal use Exmark Accessories and Options

4501-191 Rev.A specifications

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