Exmark Lazer ZCT manual Service Interval As Required

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4.1.21Check spark plug:

Service Interval: 160 hrs.

a)Remove spark plug, check condition and reset gap, or replace with new plug. See Engine Owners Manual.

4.1.22Change fuel filter:

Service Interval: As Required

a)A fuel filter is installed between the fuel tanks and the engine. Replace when necessary.

For Kohler engines use Kohler P/N 2405002.

For Kawasaki engines use Kawasaki P/N 49019-7001

4.1.23Change hydraulic system filter:

Service Interval: After First 250 hrs.

Then yearly thereafter

NOTE: Use only Exmark Part No. 1-513211 for Summer use above 32° F (0°C) or Part No. 1-523541 for Winter use below 32° F (0°C).

a)Stop engine, wait for all moving parts to stop, and remove key.

b)Locate filter under right rear corner of engine deck.

c)Carefully clean area around filter. It is important that no dirt or contamination enter hydraulic system.

d)Unscrew filter to remove and allow oil to drain from reservoir.

IMPORTANT: Before reinstalling new filter, fill it with Mobil 1 15W-50 and apply a thin coat of oil on the surface of the rubber seal.

Turn the filter clockwise until rubber seal contacts the filter adapter then tighten the filter an additional 2/3 to 3/4 turn.

e)Fill reservoir as stated in Section 4.1.10.

f)Raise the rear of machine up and support with jack stands (or equivalent support) just high enough to allow drive wheels to turn freely.

g)Start engine and move throttle control ahead to full throttle position. Move the speed control levers to the full speed and run for several minutes. Shut down machine and recheck oil level.

Do not change hydraulic system oil (except for what can be drained when changing filter), unless it is felt the oil has been contaminated or been extremely hot.

Changing oil unnecessarily could damage hydraulic system by introducing contaminates into the system.

4.1.24Wheel hub - slotted nut torque specification

When tightening the slotted nut on the wheel motor tapered shaft:

a)Torque the slotted nut to 125 ft. lbs (169 N-M).

b)Check distance from bottom of slot in nut to inside edge of hole. Two threads (0.1”) or less should be showing.

c)If more than two threads (0.1”) are showing remove nut and install washer (PN 1-523157) between hub and nut.

d)Torque the slotted nut to 125 ft. lbs (169 N-M)

e)Then tighten the nut until the next set of slots line up with the cross hole in the shaft.

f)Replace cotter pin.

Note: Do not use antiseize on the wheel hub.

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Contents For Serial Nos 600,000 & Higher Potential Hazard Exmark Parts PLUS→ Program Operators Manual Table of Contents Training SafetyYour Safety is Involved Safety Alert SymbolCarbon monoxide can kill you Potential Hazard Operation Safe Zone for Mowing There is no rollover protection when the roll bar is down Maintenance and Storage Safety Signs Page Fuel System SpecificationsModel Number EngineOperator Controls Electrical SystemCutting Deck DimensionsHydrostatic Ground Drive System Tires and WheelsTorque Requirements Operation InstructionsControls Motion Control Positions Push the lever forward and down to disengage the brake Mowing PRE-STARTPotential Hazard TransportingMaintenance & Adjustments Service Interval Monthly Periodic MaintenanceService Interval Daily Service Interval Daily or more often in dry conditionsPotential Hazard Blade Bolt Installation Check rollover protections systems roll bar pins Service Interval 40 hrs Service Interval 40 hr Service Interval Refer to chart Service Interval Once Yearly Lubrication ChartCaster Wheel Assembly Service Interval 80 hrs Service Interval 160 hrsService Interval After First 250 hrs Then yearly thereafter Service Interval As RequiredCutting Height Position AdjustmentsANTI-SCALP Roller Adjustment Swivel Adjustment Spring Compression Adjustment Throttle Tension Type a Park Brake Adjustment Type B Park Brake AdjustmentNo adjustment necessary LH Motion Control Adjustment RH Motion Control AdjustmentWaste Disposal Trouble ShootingProblem Engine Troubleshooting TableBriggs & Stratton Electrical Diagram Hydraulic Diagram Year Limited Warranty Evaporative Emission Control Warranty Statement Page Page Service Record Page See EXMARK’S Complete Line of Accessories