Exmark M216KA, M216KASP manual Lubricating the Gear Case, Adjusting the Blade Brake Cable

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Lubricating the Gear Case

After every 100 operating hours, grease the gear case.

1.Remove the grass bag.

2.Install a grease gun onto the fitting through the belt cover opening (Fig. 31).

2

1

m-224

Figure 31

1. Belt cover

2. Grease fitting

 

 

3.Gently apply one to 2 pumps of #2 multi-purpose lithium-base grease.

4.Install the grass bag.

Adjusting the Blade Brake Cable

Whenever you install a new blade brake cable assembly, adjust it.

1.Stop the engine and wait for all moving parts to stop.

2.Disconnect the wire from the spark plug (Fig. 8).

3.Check the adjustment of the cable by moving the control bar toward the handle until you remove the slack in the cable.

Note: The gap between the brake lever and the handle must be between 3/16 and 1/4 in. (5 and 6 mm). To adjust the cable, go to step 4.

4.To adjust the cable, do the following:

Hand-push Model only

A.Loosen the jam nut on the blade brake cable (Fig. 32).

1

 

 

 

2

 

 

3

 

 

 

4

 

 

 

5

 

 

 

6

483

 

 

 

 

Figure 32

 

1.

Handle

4.

Cable adjuster

2.

Brake lever

5.

Jam nut

3.

3/16 to 1/4 in. (5 to 6 mm)

6.

cable conduit

B.Insert a 3/16 to 1/4 in. (5 to 6 mm) object between the brake lever and the handle.

C.Turn the cable adjuster on the brake cable until you remove the slack.

D.Tighten the jam nut.

Self-propel Model only

A.Loosen the nut on the cable bracket (Fig. 33).

1

 

 

2

3

 

 

 

4

 

 

Figure 33

1.

Handle

 

3. 3/16 to 1/4 in. (5 to 6 mm)

2.

Brake lever

 

4. cable bracket

 

 

 

 

B.Insert a 3/16 to 1/4 in. (5 to 6 mm) object between the brake lever and the handle.

C.Pull down on the cable conduit until you remove the slack from the wire.

D.Tighten the nut.

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Contents M216KA / M216KASP Potential Hazard Exmark Parts PLUS Program Operators Manual Contents Safety SpecificationsGeneral Lawn Mower Safety IntroductionOperation PreparationMaintenance and Storage Exmark Lawn Mower SafetyGeneral Operation Safety and Instruction Decals Installing the Handle AssemblyInstalling the Fuel Tank and the Fuel Line Installing the Starter RopeInstalling the Discharge Tunnel Plug Filling the Crankcase with Oil Before StartingOil Capacity Keep it out of the reach of children Filling the Fuel Tank with GasolineNever buy more than a 30-day supply GasolineControls OperationStarting the Engine Stopping the EngineAdjusting the Cutting Height Using the Discharge Tunnel PlugOperating the Blade and the Self-Propel Drive Installing the Grass Bag Using the Grass BagMowing with the Grass Bag Removing the Grass BagCutting Grass Operating TipsCutting Leaves Recommended Maintenance Schedule MaintenanceChecking the Engine Oil Level Cleaning the Underside of the Lawn Mower HousingWashing Method Scraping MethodServicing the Air Filter Cleaning the Discharge Tunnel and PlugChanging the Engine Oil Inspecting the Blade Maintaining the Cutting BladeRemoving the Blade Cleaning under the Belt Cover Emptying the Fuel Tank and Cleaning the Fuel FilterInstalling the Blade Sharpening the BladeLubricating the Pivot Arms Adjusting the Self-propel DriveChanging the Oil Filter Servicing the Spark PlugLubricating the Gear Case Adjusting the Blade Brake CableHand-push Model only Servicing the Wheels StoragePreparing the Fuel System Removing the WheelsPreparing the Engine AccessoriesGeneral Information Removing the Lawn Mower from StorageProblem Possible Causes Corrective Action TroubleshootingProblem Possible Causes Corrective Action Conditions and Products Covered Limited Warranty Exmark Turf EquipmentDate Description Work Done Service Done BySee Exmarks Complete Line of Products for Turf Care