Exmark NAV27KC, NAV20KC manual Service Interval 100 hrs

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b)Check the kill circuits. Run engine at one-third throttle, disengage parking brake and raise off of seat (but do not get off of machine) engine must stop after approx. 1/2 second has elapsed (seat has time delay kill switch to prevent cut-outs on rough terrain).

Run engine at one-third throttle, engage PTO and raise off of seat (but do not get off of machine) engine must stop after 1/2 second has elapsed.

NOTE: If machine does not pass any of these tests, do not operate. Contact your authorized EXMARK SERVICE DEALER.

IMPORTANT: It is essential that operator safety mechanisms be connected and in proper operating condition prior to use for mowing.

5.1.5Check for loose hardware.

Service Interval: Daily

a)Stop engine, wait for all moving parts to stop, and remove key.

b)Visually inspect machine for any loose hardware or any other possible problem. Tighten hardware or correct the problem before operating.

5.1.6Service air cleaner.

Service Interval: 50 hrs.

More often under severe conditions.

See Engine manual for additional information.

a)Stop engine, wait for all moving parts to stop, and remove key.

b)Tilt hopper up to gain access to the air cleaner.

c)Loosen retaining clips and remove air cleaner compartment cover.

d)Remove paper element. Check the condition of the paper element. Replace if dirty, bent or damaged.

e)Check the condition of the inner element. Replace whenever it appears dirty, typically every other time the paper element is replaced. Clean the base around the inner element before removing, so dirt does not get into the engine.

f)DO NOT wash or use pressurized air to clean paper element or inner element.

g)Reinstall elements. Position the cover so that the rubber dust ejector is pointing downward and secure with retaining clips.

5.1.7Change engine oil:

Service Interval: 100 hrs.

NOTE: Change oil and filter after first five (5) hrs. of operation.

a)Stop engine, wait for all moving parts to stop, and remove key.

b)Tilt hopper up to gain access to the engine area.

b)Drain oil while engine is warm from operation.

c)The oil drain valve is located on left hand side of engine at the back of the unit.

Place pan under machine to catch oil and open valve. Allow oil to drain, then close valve.

d)Replace the oil filter every other oil change. Clean around oil filter and unscrew filter to remove. Before reinstalling new filter, apply a thin coating of oil on the surface of the rubber seal. Turn filter clockwise until rubber seal contacts the filter adapter then tighten filter an additional 2/3 to 3/4 turn.

e)Clean around oil fill cap and remove cap. Fill to specified capacity and replace cap. Use oil recommended in engine owner’s manual. DO NOT overfill.

f)Lower hopper.

g)Start the engine and check for leaks.

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Contents For Serial Nos 510,000 & Higher Potential Hazard Exmark Parts PLUS→ Program Operators Manual Table of Contents Training SafetyYour Safety is Involved Safety Alert SymbolCarbon monoxide can kill you Potential Hazard Operation Safe Zone for Mowing Maintenance and Storage Potential Hazard Safety Signs HOT Electrical System SpecificationsEngine Fuel SystemHydrostatic Ground Drive System Operator ControlsTires Assembly InstructionsDimensions Uncrate Mower Service BatteryInstall Drive Wheels Service EngineCheck Tire Pressure Service Hydraulic OIL Operation InstructionsControls Push the lever forward and down to disengage the brake Operating Instructions PRE-STARTPotential Hazard Transporting Disabling Hopper Auto Door OpenHopper Screen Removal Do not drive a unit on a public street or roadway Service Interval Monthly Maintenance & AdjustmentsPeriodic Maintenance Service Interval DailyService Interval Daily or more often in dry conditions Service Interval 100 hrs Service Interval Refer to chart Lubrication ChartService Interval 40 hr Service Interval 40 hrsService Interval 160 hrs Service Interval Once YearlyBushing Pivot Locations Service Interval 80 hrsService Interval After First 250 hrs Then yearly thereafter Service Interval As RequiredAdjustments Service Interval 500 hrsPTO Belt Routing Belt Guide Adjustment PTO Belt ReplacementBrake Bolt Adjustment Throttle Tension Speed Control Lever Adjustment Adjust steering leversForward Stop Bolt Adjustment Tracking AdjustmentDrive Pulley Alignment Steering Control Lever Response AdjustmentDoor Closing Hopper Door AdjustmentPTO Brake Spring Adjustment Waste DisposalMotor OIL Disposal Battery Disposal Mercury Switch DisposalEngine will not Start Trouble ShootingMower Pulls Left or Right W/LEVERS Fully Forward Mower Cuts UnevenlyProblem Engine Troubleshooting TableElectrical Diagram Hydraulic Diagram Year Limited Warranty Page See EXMARK’S Complete Line of Accessories