Exmark NAV20KC, NAV27KC manual Push the lever forward and down to disengage the brake

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Run unit at 3/4 speed for at least 5 minutes to bring hydraulic oil up to operating temperature. Stop machine and wait for all moving parts to stop. Engage park brake. Tilt seat forward to gain access to the tracking knob. Rotate the knob towards the right to steer right and rotate towards the left to steer left. Adjust in 1/8-turn increments until the machine tracks straight. Check that the machine does not creep when in neutral with the park brakes disengaged.

IMPORTANT: Do not rotate the knob too far, as this may cause the machine to creep in neutral. Refer to section 5.2.9 for control linkage adjustment.

4.1.4PTO Engagement Lever: Located immediately left of the left console.

Lever must be moved up to the “ROTATE” position to engage the PTO and blower drives. Lever is moved down to the “STOP” position to stop the drives.

4.1.5Choke Control: Located on right hand console.

Choke is used to aid in starting a cold engine. Moving the choke lever forward will put the choke in the “ON” position and moving the choke lever to the rear will put the choke in the “OFF” position. DO NOT run a warm engine with choke in the “ON” position.

4.1.6Throttle Control: Located on right hand console.

Throttle is used to control engine speed. Moving throttle lever forward will increase engine speed and moving throttle lever to the rear will decrease engine speed.

4.1.7Brake Lever: Located on left side of unit, between the seat and console. The brake lever engages a parking brake on the drive wheels.

Pull the lever up and rearward to engage the brake.

Push the lever forward and down to disengage the brake.

The unit must be tied down and brake engaged when transporting.

4.1.8Ignition Switch: Located on the right hand console.

The ignition switch is used to start and stop the engine. The switch has three positions “OFF”, “ON” and “START”. Insert key into switch and rotate clockwise to the “ON” position. Rotate clockwise to the next position to engage the starter (key must be held against spring pressure in this position).

Brake must be engaged, speed control lever in neutral and PTO lever “OFF” to start engine. (It is not necessary for the operator to be in the seat to start the engine.)

4.1.9Hour Meter: Located on the right hand console. The hour meter is connected to a pressure switch installed in the engine block and it records the number of hours that the engine has run. If the ignition switch is left on without engine running, hour meter will not run.

NOTE: This switch is not a low oil sensor and will not alert the operator if the engine oil is low.

4.1.10Engine Oil Temperature Light and Buzzer: Located on the right console. The engine oil temperature light monitors the temperature of the engine oil. An illuminated engine oil temperature light and intermittent buzzing sound signals the engine is overheating.

4.1.11Fuel Shut-Off Valve: Located in fuel line by fuel tank and fuel filter (accessible by raising the hopper). The fuel shut-off valve is used to shut off the fuel when the machine will not be used for a few days, during transport to and from the job site, and when parked inside a building.

4.1.12Drive Wheel Release Valves: Located on the top left front corner of hydrostatic pumps. Drive wheel release valves are used to release the hydrostatic drive system to allow the machine to be pushed without the engine running. Tilt seat up to gain access to pumps.

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Contents For Serial Nos 510,000 & Higher Potential Hazard Exmark Parts PLUS→ Program Operators Manual Table of Contents Safety Your Safety is InvolvedSafety Alert Symbol TrainingCarbon monoxide can kill you Potential Hazard Operation Safe Zone for Mowing Maintenance and Storage Potential Hazard Safety Signs HOT Specifications EngineFuel System Electrical SystemOperator Controls Hydrostatic Ground Drive SystemAssembly Instructions DimensionsUncrate Mower Service Battery TiresCheck Tire Pressure Install Drive WheelsService Engine Controls Service Hydraulic OILOperation Instructions Push the lever forward and down to disengage the brake PRE-START Operating InstructionsPotential Hazard Hopper Screen Removal TransportingDisabling Hopper Auto Door Open Do not drive a unit on a public street or roadway Maintenance & Adjustments Periodic MaintenanceService Interval Daily Service Interval MonthlyService Interval Daily or more often in dry conditions Service Interval 100 hrs Lubrication Chart Service Interval 40 hrService Interval 40 hrs Service Interval Refer to chartService Interval Once Yearly Service Interval 160 hrsService Interval 80 hrs Bushing Pivot LocationsService Interval As Required Service Interval After First 250 hrs Then yearly thereafterPTO Belt Routing AdjustmentsService Interval 500 hrs PTO Belt Replacement Belt Guide AdjustmentBrake Bolt Adjustment Throttle Tension Adjust steering levers Speed Control Lever AdjustmentTracking Adjustment Forward Stop Bolt AdjustmentSteering Control Lever Response Adjustment Drive Pulley AlignmentHopper Door Adjustment Door ClosingMotor OIL Disposal PTO Brake Spring AdjustmentWaste Disposal Mercury Switch Disposal Battery DisposalTrouble Shooting Mower Pulls Left or Right W/LEVERS Fully ForwardMower Cuts Unevenly Engine will not StartEngine Troubleshooting Table ProblemElectrical Diagram Hydraulic Diagram Year Limited Warranty Page See EXMARK’S Complete Line of Accessories