Exmark PNS20KA443, PNS24KA523, PNS22KA483 manual Check Safety Interlock System

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Maintenance

Figure 19

1.Spindle

2.Blade

3.Splined bushing

4.Blade bolt washer assembly — Torque to 50-60 ft-lb (68-81 N-m) Apply lubricant to threads as needed to prevent seizing. Copper-based anti-seize preferable. Grease acceptable substitute.

B.Apply lubricant to the threads of the blade bolt as needed to prevent seizing. Copper based anti-seize is preferable. Grease is an acceptable substitute.

C.Install the splined bushing/blade assembly and blade bolt washer assembly into the spindle. Install blade bolt finger tight.

D.Place wrench on the top spindle nut then torque the blade bolts to 50-60 ft-lb (68-81 N-m).

WARNING

Incorrect installation of the blade or components used to retain the blade can be dangerous. Failure to use all original components and assembled as shown could allow a blade or blade component to be thrown out from under the deck resulting in serious personal injury or death.

Always install the original Exmark blades, blade bushings, and blade bolts as shown.

Check Safety Interlock System

Service Interval: Before each use or daily

Note: To prevent engine cut-outs on rough terrain the seat kill switch has a 1/2 second delay.

1.Check starting circuit. Starter should crank with, parking brake engaged, PTO disengaged and motion control levers moved out in the neutral lock position. The operator does not need to be in the seat to start the engine.

Try to start with operator in seat, parking brake disengaged, PTO disengaged and motion control levers in the neutral lock position - starter must not crank.

Try to start with operator in seat, parking brake engaged, PTO engaged and motion control levers in the neutral lock position - starter must not crank.

Try to start with operator in seat, parking brake engaged, PTO disengaged, and the left motion control lever in, starter must not crank, repeat again with the right lever in, then with both levers in - starter must not crank.

2.Check the kill circuits. Run engine at one-third throttle, disengage parking brake and raise off of seat (but do not get off of machine) engine must initiate shutdown after approximately 1/2 second has elapsed (seat has time delay kill switch to prevent cut-outs on rough terrain).

Run engine at one-third throttle, engage PTO and raise off of seat (but do not get off of machine) engine must initiate shutdown after one second has elapsed if the handles are in. The delay will be 1/2 second if the handles are out.

Run engine at one-third throttle, with brake disengaged, move levers in and raise off seat (but do not get off of machine) engine must initiate shutdown after 1/2 second has elapsed.

Again, run engine at one-third throttle, brake engaged, and move left motion control lever in - engine must initiate shutdown after 1/2 second has elapsed.

Repeat again moving the right lever in, then moving both levers in - engine must initiate shutdown after 1/2 second has elapsed whether operator is on seat or not.

Note: If machine does not pass any of these tests, do not operate. Contact your authorized EXMARK

SERVICE DEALER.

Important: It is essential that operator safety mechanisms be connected and in proper operating condition prior to use for mowing.

Check Rollover Protections Systems (Roll Bar) Knobs

Service Interval: Before each use or daily

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Contents Pioneer S-SERIES California Introduction Contents Safe Operating Practices SafetySafety Alert Symbol TrainingSafety Operation Slope OperationUsing the Rollover Protection System Rops Maintenance and StorageSafety Safety Safety and Instructional Decals 109-6014 116-1119 107-2102 116-1121 116-3303 116-4465 116-4430 Specifications Model NumbersSystems Tires & Wheels DimensionsHydrostatic Ground Drive System Cutting DeckTorque Requirements Controls Product OverviewOperation Motion Control LeversHour Meter Ignition Switch Fuel Shut-Off ValveThrottle Control Brake LeverPTO Engagement Switch Drive Wheel Release ValvesDeck Lift Pedal Pre-StartOperating Instructions Transport LockOpen the Fuel Shut-Off Valve Starting the EngineEngaging the PTO Disengaging the PTO Stopping the EngineDriving the Machine Adjusting the Cutting Height Adjusting the Anti-Scalp RollersTransporting Transporting a UnitLoading a Unit Operation Maintenance Recommended Maintenance SchedulesCheck Battery Charge Recommended Jump Starting ProcedureCheck Engine Oil Level Do Not jump start a weak battery if these conditions exist Check Mower BladesCheck Safety Interlock System Check Rollover Protections Systems Roll Bar KnobsCheck for Loose Hardware Service Air CleanerCheck Seat Belt Change Engine OilLubricate Grease Fittings Check Tire PressuresCheck Condition Of Belts Lubricate Caster Wheel HubsCheck Spark Plugs Change Fuel FilterChange Hydraulic System Filter and Fluid Check Spark Arrester if equipped Dielectric Grease Thread Locking AdhesivesCopper-Based Anti-seize Deck LevelingAdjusting the Blade Slope Inch DeckAdjusting the Parking Brake Pump Drive Belt TensionDeck Belt Tension Motion Control Handle Adjustment Full Forward Tracking AdjustmentMotion Control Linkage Adjustment Adjusting the Seat Ride Suspension Electric Clutch Adjustment Removing the ShimClean Engine and Exhaust System Area Remove Engine Shrouds and Clean Cooling FinsClean Hydro Fan Cooling Fins Battery Disposal Clean Debris From MachineClean Grass Build-Up Under Deck Waste DisposalTroubleshooting Problem Possible Cause Corrective ActionSee Drive Wheel Release Valves section Schematics Electrical DiagramElectrical Logic Schematic Pioneer S-Series Turf Equipment Page Service Record Date Description of Work Done Service Done ByPage This page may be copied for personal use See EXMARK’S Complete Line of Accessories and Options