Exmark PNS22KA483, PNS20KA443, PNS24KA523 manual See Drive Wheel Release Valves section

Page 44

Troubleshooting

Problem

 

Possible Cause

 

Corrective Action

 

 

 

 

 

Engine loses power

1.

Engine load is excessive

1.

Reduce the ground speed.

 

2.

Air cleaner is dirty.

2.

Clean or replace the air cleaner element.

 

3.

Oil level in the crankcase is low.

3.

Add oil to the crankcase.

 

4.

Cooling fins and air passages for the

4.

Remove the obstructions from the cooling

 

 

engine are plugged.

 

fins and air passages.

 

5.

Dirt in fuel filter.

5.

Replace the fuel filter.

 

6.

Dirt, water, or stale fuel is in the fuel

6.

Contact an Authorized Service Dealer.

 

 

system.

 

 

 

 

 

 

 

Mower pulls left or right (with levers fully

1.

Tire pressure in drive tires not correct.

1.

Adjust tire pressure in the drive tires.

forward)

 

 

 

 

 

 

 

 

 

Machine does not drive

1.

Drive release handle not in “operating”

1.

Position handle in “operating” position;

 

 

position.

 

see Drive Wheel Release Valves section

 

 

 

 

in Operation.

 

2.

Drive or pump belt is worn, loose or

2.

Change the belt.

 

 

broken.

 

 

 

3.

Drive or pump belt is off a pulley.

3.

Change the belt.

 

4.

Broken or missing idler spring.

4.

Replace the spring.

 

5.

Hydraulic fluid level is low or too hot.

5.

Add hydraulic fluid to reservoir or let it

 

 

 

 

cool down.

 

 

 

 

 

Uneven cutting height.

1.

Blade(s) not sharp.

1.

Sharpen the blade(s).

 

2.

Cutting blade(s) is/are bent.

2.

Install new cutting blade(s).

 

3.

Mower deck is not level.

3.

Level mower deck from side-to-side and

 

 

 

 

front-to-rear.

 

4.

Underside of mower is dirty.

4.

Clean the underside of the mower.

 

5.

Tire pressure in drive tires not correct.

5.

Adjust tire pressure in the drive tires.

 

6.

Blade spindle bent.

6.

Contact an Authorized Service Dealer.

 

7.

Tips of adjacent blades are at an uneven

7.

Replace blades, spindles and (or) check

 

 

cutting height. Blades tips should be even

 

for damage to mower deck.

 

 

within 3/16 inch which is approximately

 

 

 

 

one blade thickness.

 

 

 

 

 

 

 

Abnormal vibration

1.

Cutting blade(s) is/are bent or unbalanced.

1.

Install new cutting blade(s).

 

2.

Blade mounting bolt is loose.

2.

Tighten the blade mounting bolt.

 

3.

Engine mounting bolts are loose.

3.

Tighten the engine mounting bolts.

 

4.

Loose engine pulley, idler pulley, or blade

4.

Tighten the appropriate pulley.

 

 

pulley.

 

 

 

5.

Engine pulley is damaged.

5.

Contact an Authorized Service Dealer.

 

6.

Blade spindle is bent.

6.

Contact an Authorized Service Dealer.

 

 

 

 

 

Blades do not rotate.

1.

Drive belt is worn, loose or broken.

1.

Check the belt tension.

 

2.

Deck belt is worn, loose or broken.

2.

Install new deck belt.

 

3.

Deck belt is off pulley.

3.

Install belt on clutch and deck pulleys,

 

 

 

 

idlers, and tensioning idler per routing

 

 

 

 

decal on deck.

 

4.

Broken or missing idler spring.

4.

Replace the spring.

 

5.

Drive belt not routed correctly.

5.

Refer to belt routing decal on deck.

 

 

 

 

 

44

Image 44
Contents Pioneer S-SERIES California Introduction Contents Safety Safety Alert SymbolSafe Operating Practices TrainingSafety Operation Slope OperationUsing the Rollover Protection System Rops Maintenance and StorageSafety Safety Safety and Instructional Decals 109-6014 116-1119 107-2102 116-1121 116-3303 116-4465 116-4430 Systems SpecificationsModel Numbers Dimensions Hydrostatic Ground Drive SystemTires & Wheels Cutting DeckTorque Requirements Product Overview OperationControls Motion Control LeversIgnition Switch Fuel Shut-Off Valve Throttle ControlHour Meter Brake LeverPTO Engagement Switch Drive Wheel Release ValvesPre-Start Operating InstructionsDeck Lift Pedal Transport LockEngaging the PTO Open the Fuel Shut-Off ValveStarting the Engine Driving the Machine Disengaging the PTOStopping the Engine Adjusting the Cutting Height Adjusting the Anti-Scalp RollersLoading a Unit TransportingTransporting a Unit Operation Maintenance Recommended Maintenance SchedulesCheck Engine Oil Level Check Battery ChargeRecommended Jump Starting Procedure Do Not jump start a weak battery if these conditions exist Check Mower BladesCheck Safety Interlock System Check Rollover Protections Systems Roll Bar KnobsService Air Cleaner Check Seat BeltCheck for Loose Hardware Change Engine OilCheck Tire Pressures Check Condition Of BeltsLubricate Grease Fittings Lubricate Caster Wheel HubsChange Hydraulic System Filter and Fluid Check Spark PlugsChange Fuel Filter Check Spark Arrester if equipped Thread Locking Adhesives Copper-Based Anti-seizeDielectric Grease Deck LevelingAdjusting the Blade Slope Inch DeckDeck Belt Tension Adjusting the Parking BrakePump Drive Belt Tension Motion Control Linkage Adjustment Motion Control Handle AdjustmentFull Forward Tracking Adjustment Adjusting the Seat Ride Suspension Electric Clutch Adjustment Removing the ShimClean Hydro Fan Cooling Fins Clean Engine and Exhaust System AreaRemove Engine Shrouds and Clean Cooling Fins Clean Debris From Machine Clean Grass Build-Up Under DeckBattery Disposal Waste DisposalTroubleshooting Problem Possible Cause Corrective ActionSee Drive Wheel Release Valves section Schematics Electrical DiagramElectrical Logic Schematic Pioneer S-Series Turf Equipment Page Service Record Date Description of Work Done Service Done ByPage This page may be copied for personal use See EXMARK’S Complete Line of Accessories and Options