Exmark PNS20KA443, PNS24KA523, PNS22KA483 manual Adjusting the Seat Ride Suspension

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Maintenance

with a 1/2 inch wrench allows fine tuning adjustments so that the machine does not move in neutral. Any adjustments should be made for neutral positioning only.

WARNING

Engine must be running and drive wheels must be turning so adjustments can be performed. Contact with moving parts or hot surfaces may cause personal injury.

Keep fingers, hands, and clothing clear of rotating components and hot surfaces.

1.Prior to starting the engine, push the deck lift pedal and remove the height of cut pin. Lower deck to the ground.

2.Raise the rear of machine up and support with jack stands (or equivalent support) just high enough to allow drive wheels to turn freely.

3.Remove the electrical connection from the seat safety switch, located under the bottom cushion of the seat. The switch is a part of the seat assembly.

4.Temporarily install a jumper wire across the terminals in the connector of the main wiring harness.

5.Start engine. Brake must be engaged and motion control levers out to start engine. Operator does not have to be in the seat. Run engine at full throttle and release brake.

6.Run the unit at least 5 minutes with the drive levers at full forward speed to bring hydraulic oil up to operating temperature.

Note: The motion control lever needs to be in neutral while making any necessary adjustments.

7.Bring the motion control levers into the neutral position. The control plate tabs should touch the return to neutral plates on the hydros. Adjust pump control rod lengths by loosening the nuts and rotating the turnbuckle in the appropriate direction until the wheels slightly creep in reverse (Figure 31). Move the motion control levers to the reverse position and while applying slight pressure to the lever allow the reverse indicator springs to bring the levers back to neutral. The wheels must stop turning or slightly creep in reverse.

Figure 31

1.

Nut

4.

Control plate

2.

Turnbuckle

5.

Return to neutral plate

3.

Stationary plate

6.

Tabs touching return to

 

 

 

neutral plate

8.Tighten nuts.

9.Shut off unit. Remove jumper wire from wire harness and plug connector into seat switch.

10.Remove the jack stands.

11.Raise the deck and re-install the height of cut pin.

12.Check that the machine does not creep in neutral with the park brake disengaged.

Adjusting the Seat Ride Suspension

The number of seat springs can be changed to maximize rider comfort. More springs should be used with heavier operators and on rough terrain. Fewer springs should be used with lighter operators and when mowing smooth, well established lawns. Always keep the number of springs on the left and right side the same when adding and removing springs.

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Contents Pioneer S-SERIES California Introduction Contents Training SafetySafety Alert Symbol Safe Operating PracticesSafety Slope Operation OperationMaintenance and Storage Using the Rollover Protection System RopsSafety Safety Safety and Instructional Decals 109-6014 116-1119 107-2102 116-1121 116-3303 116-4465 116-4430 Specifications Model NumbersSystems Cutting Deck DimensionsHydrostatic Ground Drive System Tires & WheelsTorque Requirements Motion Control Levers Product OverviewOperation ControlsBrake Lever Ignition Switch Fuel Shut-Off ValveThrottle Control Hour MeterDrive Wheel Release Valves PTO Engagement SwitchTransport Lock Pre-StartOperating Instructions Deck Lift PedalOpen the Fuel Shut-Off Valve Starting the EngineEngaging the PTO Disengaging the PTO Stopping the EngineDriving the Machine Adjusting the Anti-Scalp Rollers Adjusting the Cutting HeightTransporting Transporting a UnitLoading a Unit Operation Recommended Maintenance Schedules MaintenanceCheck Battery Charge Recommended Jump Starting ProcedureCheck Engine Oil Level Check Mower Blades Do Not jump start a weak battery if these conditions existCheck Rollover Protections Systems Roll Bar Knobs Check Safety Interlock SystemChange Engine Oil Service Air CleanerCheck Seat Belt Check for Loose HardwareLubricate Caster Wheel Hubs Check Tire PressuresCheck Condition Of Belts Lubricate Grease FittingsCheck Spark Plugs Change Fuel FilterChange Hydraulic System Filter and Fluid Check Spark Arrester if equipped Deck Leveling Thread Locking AdhesivesCopper-Based Anti-seize Dielectric GreaseInch Deck Adjusting the Blade SlopeAdjusting the Parking Brake Pump Drive Belt TensionDeck Belt Tension Motion Control Handle Adjustment Full Forward Tracking AdjustmentMotion Control Linkage Adjustment Adjusting the Seat Ride Suspension Removing the Shim Electric Clutch AdjustmentClean Engine and Exhaust System Area Remove Engine Shrouds and Clean Cooling FinsClean Hydro Fan Cooling Fins Waste Disposal Clean Debris From MachineClean Grass Build-Up Under Deck Battery DisposalProblem Possible Cause Corrective Action TroubleshootingSee Drive Wheel Release Valves section Electrical Diagram SchematicsElectrical Logic Schematic Pioneer S-Series Turf Equipment Page Date Description of Work Done Service Done By Service RecordPage This page may be copied for personal use See EXMARK’S Complete Line of Accessories and Options