Napoleon Fireplaces BGD36NTR manuals
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Napoleon Fireplaces BGD36NTR Manual
32 pages 1.15 Mb
1 INSTALLATION AND OPERATION INSTRUCTIONS FORNATURAL GAS MODEL MODEL PROPANE GAS MODEL R-2000 www.napoleonfireplaces.com • ask@napoleon.on.ca 2 PG 2-5INTRODUCTIONWarranty General Instructions General Information Care of Glass & Plated Parts Specifications 5-15VENTING Venting Lengths Air Terminal Locations Typical Vent Installations Special Vent Installations Venting Application Flow Chart Venting Specifications Pre-InstallationPreparation 16-22INSTALLATION Wall and Ceiling Protection Using Flexible Vent Components Fireplace Vent Connection Using Rigid Vent Components Restricting Vertical Vents - GD36 only - GD36 only Gas Installation Mobile Home Installation Framing Mantle Clearances Nailing Tab Installation 23-24FINISHING Door Removal & Installation Louvre Removal & Installation Log Placement Charcoal Embers Vermiculite Glowing Embers Logo Placement 25OPTIONAL BLOWER INSTALLATION 26OPTIONAL FAN INSTALLATION OPTIONAL THERMOSTATIC SENSOR 27-28OPERATION / MAINTENANCE Operating Instructions Maintenance 28 ADJUSTMENTS Pilot Burner Adjustment Venturi Adjustment 29-30REPLACEMENTS Ordering Replacement Parts Replacement Parts Vent Kits Terminal Kits Accessories 31-32TROUBLE SHOOTING GUIDE •Do not burn wood or other materials in this fireplace •Under no circumstances should this fireplace be modified •Do not strike or slam shut the fireplace glass door 4 GENERAL INSTRUCTIONSfor example: in Massachusetts State: GD36 and BGD36 GENERAL INFORMATION GD36 BGD36 CARE OF GLASS, AND PLATED PARTS Use only accessories designed for and listed with your specific fireplace 5 GD36 SPECIFICATIONSBGD36 SPECIFICATIONS FIGURE 1a FIGURE 1b MODELS GD36 AND BGD36 MAY BE VENTED EITHER AS A TOP VENT OR A REAR VENT REFER TO THE SECTION APPLICABLE TO YOUR INSTALLATION VENTING LENGTHS GD222 GD110 GD111 GD112 GD201 GD220 GD330 Wolf Steel rigid and flexible venting systems must not be combined Wolf Steel and Simpson Dura-Ventventing systems must not be combined FIGURES 3 & Minimum clearance to combustible construction from fireplace and vent surfaces: rear vent only REAR VENT TOP VENT BGD36 GD36 RIGID VENTING 1"/FT 6 INSTALLATIONSCANADIAN U.S.A 12 INCHES Clearance above grade, veranda porch, deck or balcony 9 INCHES Clearance to windows or doors that open 12 INCHES Clearance to permanently closed windows 18 INCHES Vertical clearance to ventilated soffit located above the terminal within a horizontal distance of 2 feet from the centerline of the terminal 12 INCHES Clearance to unventilated soffit 0 INCHES Clearance to an outside corner wall 0 INCHES Clearance to an inside non-combustiblecorner wall or protruding non-combustibleobstructions (chimney, etc.) 2 INCHES Clearance to an inside combustible corner wall or protruding com bustible obstructions ( vent chase, etc.) 3 FEET 3 FEET Clearance to each side of the centerline extended above the meter / regulator assembly to a maximum vertical distance of 15ft Clearance to a service regulator vent outlet Clearance to a non-mechanicalair supply inlet to the building or a combustion air inlet to any other appliance 6 FEET 3 FEET† Clearance to a mechanical air supply inlet 7 FEET‡ 7 FEET Clearance above a paved sidewalk or paved driveway located on public property unless fitted with a heat shield kit GD-301 12 INCHES†† 12 INCHES Clearance under a veranda, porch, deck or balcony 16 INCHES Clearance above the roof 2 FEET† Clearance from an adjacent wall including neighbouring buildings *Recommended to prevent condensation on windows and thermal breakage The periscope This is a recommended distance. For additional requirements check local codes †Three feet above if within 10 feet horizontally 7 REAR EXITTOP EXIT FIGURES 3a-d PERISCOPE TERMINATION CORNER TERMINATION FIGURES FIGURE 5A - GD36 ONLY FIGURE 5B - BGD36 ONLY 8 fireplace vent exittop exit rear exit horizontal termination vertical termination 9 DEFINITIONSELBOW VENT LENGTH VALUES -90° Formula 1: HT <VT Example 1: The shaded area within the lines represents acceptable values for HT and VT 10 Formula 1: HT <4.2Formula 2: HT + VT 24.75 feet Formula 1: HT <4.2 VT 11 Formula 1: HT <VT12 Formula 1: HT <3.5VT13 Example 6:14 MAXIMUMFormula 1: HT <3VT Example 7: = V1 + V2 + V3 = 2 + 1 + 1.5 = 4.5 ft = H1 + H2 = 6 + 2 = 8 ft =HR + HO = 8 + 8.1 = 16.1 ft HT + VT = 16.1 + 4.5 = 20.6 ft Formula 1: HT <3VT 3VT = 3 x 4.5 = 13.5 ft 16.1 Since this formula is not met, this vent configuration is unacceptable acceptable Formula 2: HT + VT <40 feet 20.6 <40 Example 8: = V1 + V2 = 1.5 + 5 = 6.5 ft =10.75 ft = H1 + H2 + H3 = 1 + 1 + 10.75 = 12.75 ft = .03(three 90° elbows + one 45° elbow - 90°) = .03(90 + 90 + 90 + 45 - 90) = 6.75 ft =HR + HO = 12.75 + 6.75 = 19.5 ft = 19.5 + 6.5 = 26 ft 3VT = 3 x 6.5 = 19.5 ft 19.5 26 <40 15 REAR EXIT:FIGURE BAFFLE TOP EXIT: FOR SAFE AND PROPER OPERATION OF THE FIREPLACE 16 FOLLOW THE VENTING INSTRUCTIONS EXACTLYREAR EXIT TOP EXIT HORIZONTAL INSTALLATION See Note above 1.Mark and cut the vent pipe FIGURE 23shield to the determined depth of VERTICAL INSTALLATION This application occurs when venting through a roof. Installation kits for various roof pitches are available from your Napo leon dealer. See Accesso ries to order the specific kit required 1.Determine the air ter- minal location, cut and lation, from filling up FIGURE 26the 1" air space around the pipe. Nail headers between the joist for extra support NOTE:Two methods to ensure the air terminal covers the cut out in the wall are; NOTE: 18 notmust not be removed. FIGURE FIREPLACE VENT CONNECTION W615-0033 W010-0370 EXTENDED HORIZONTAL AND CORNER AIR TERMINAL INSTALLATION sleeve to the vent run AIR TERMINAL Repeat using a 7" tel TELESCOPIC SLEEVE escopic sleeve. Secure and seal as before. To 20 facilitate completion, at tach 4" and 7" couplers COUPLER to the air terminal VENTING Install the air terminal See item 3 of the Horizontal Air Terminal Installation 19 VENT PIPE COLLAR20 GAS INSTALLATIONProceed once the vent installation is complete Route a 3/8" N.P.T. black iron gas line, 1/2 size: WIRE SIZE MAX. LENGTH gauge 100 feet 60 feet 40 feet Attach the two leads to terminals 1 and 3 located on the gas valve Install rigid black pipe, 1/2 Do not kink flex connector 5.Check for gas leaks by brushing on a soap and water solution Do not use open flame MOBILE HOME INSTALLATION FRAMING Note: 22 MANTLE CLEARANCESFIGURES 43a-c FIGURE 41a-b BGD36 NAILING TAB INSTALLATION NAILING TAB Figure 43 a Figure 43 b Figure 43 c 23 DOOR REMOVAL & INSTALLATIONFLANGE HOOD CLIP DOOR LATCH 44a-d GVFL LOUVRE INSTALLATION L36 LOUVRE INSTALLATION FIGURE 45 a-c BRACKET SLOT bLOUVRE UPPER LOUVRES LOWER LOUVRES 24 LOG PLACEMENTPHAZER FIGURE 46a-d The top of the log should rest in the pocket on the back log CHARCOAL EMBERS Fine dust found in the bottom of the bag should not be used VERMICULITE (MODEL GD36 ONLY) Sprinkle vermiculite around the charcoal embers Note: Both charcoal embers and vermiculite are not to be placed on the burner GLOWING EMBERS thin PHAZER LOGO PLACEMENT Remove the backing of the logo supplied and place on the glass viewing door, as LOGO indicated 25 I N S T A L L ATION TO BE DONE BY A QUALIFIED IN white STALLER and must and must be electrically con C22.1 C Attach the connectors from the black and white wires to the thermodisc in Canada or the ANSI/NFPA CODE in the United States route a grounded 2-wire and secure the securing stud at the bot tom left of the unit using a lock washer and wing nut Ensure that The three slots on the blower mounting bracket allow ease of thermodisc touches the firebox wall Attach the connectors from the black and red wires to the blower The wire harness provided in this kit is a uni (A) (C) (B) versal harness. When in stalled, ensure that any excess wire is con tained, preventing it from making contact with moving or hot ob- jects 26 in the United StatesTo safely install the fan, turn off the electricity first 60hz power cable to the junction box. At this point, it must be strain relieved and insulated To ease installation of the fan Plug the harness cord into the receptacle Use of the fan increases the output of heat Unplug the power cord from the receptacle. Connect all wires as shown Plug the power cord back into the receptacle 27 WARNING:depressed slightly 28 MAINTENANCEPILOT BURNER ADJUSTMENT VENTURI ADJUSTMENT MODEL GD36 MODEL BGD36 1 3/8 Air shutter adjustment must only be done by a qualified installer MODEL GD36 ONLY: 29 WARNING:When ordering replacement parts always give the following information: & S COMPONENTS COMMON TO BOTH UNITS: #PART NO. DESCRIPTION GD36 COMPONENTS BGD36 COMPONENTS FLEXIBLE VENT KITS GD220 (5 FT) GD330 (10 FT) TERMINAL KITS PERISCOPE GD201 WALL TERMINAL KIT GD222 ROOF TERMINAL KITS 1/12 TO 7/12 PITCH GD110 8/12 TO 12/12 PITCH GD111 FLAT ROOF GD112 ACCESSORIES: GD36 ACCESSORIES BGD36 ACCESSORIES 31 SYMPTOMPROBLEM TEST SOLUTION Main burner goes Pilot flame is not large turn up pilot flame out; pilot stays on enough or not engulfing the - replace pilot assembly thermopile Thermopile shorting - clean thermopile connection to the valve. Reconnect - replace thermopile / valve Remote wall switch wire is shorten wire to correct length or wire gauge too long; too much resist ance in the system Faulty thermostat or switch replace Refer to "MAIN BURNER GOES OUT; PILOT STAYS ON out; pilot goes out Vent is blocked check for vent blockage Vent is re-circulating check joint seals and installation 4" flexible vent has become re-attachto fireplace disconnected from fireplace 7"ø cap was not replaced Pilot goes out when System is not correctly purge the gas line the gas knob is re purged leased Out of propane gas fill the tank The gas valve has turn up the pilot flame an interlock device which will not allow enough the pilot burner to Pilot flame is not engulfing gently twist the pilot head to improve the flame pattern around the be lit until the ther the thermocouple thermocouple mocouple has Thermocouple shorting loosen and tighten thermocouple cooled. Allow ap faulty clean thermocouple and valve connection proximately replace thermocouple seconds for the replace valve thermocouple to Faulty valve cool Pilot burning; Themostat or switch is de connect a jumper wire across the wall switch terminals; if main gas main fective burner lights, replace switch / thermostat burner; gas knob Wall switch wiring is defec disconnect the switch wires & connect a jumper wire across termi is on 'HI'; walltive nals 1 & 3; if the main burner lights, check the wires for defects and switch / thermostat / or replace wires is on Main burner orifice is plugged remove stoppage in orifice Pilot will not light No spark at pilot burner check if pilot can be lit by a match check that the wire is connected to the push button ignitor check if the push button ignitor needs tightening replace the wire if the wire insulation is broken or frayed replace the electrode if the ceramic insulator is cracked or broken replace the push button ignitor Out of propane gas Spark gap is incorrect spark gap should be 0.150" to 0.175" (5/32" to 11/64" approx.) from the electrode tip and the pilot burner. To ensure proper electrode location, tighten securing nut (finger tight plus 1/4 turn) No gas at the pilot burner check that the manual valve is turned on check the pilot orifice for blockage replace the valve call the gas distributor 32 RESTICTING VERTICAL VENTS
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