Lincoln Electric 215 manual

Contents

Main POWER MIG215 OPERATORS MANUAL IM828-A FOR ENGINE powered equipment. i Mar 95 i ELECTRIC AND MAGNETIC FIELDS may be dangerous ARC RAYS can burn. ELECTRIC SHOCK can kill. FUMES AND GASES can be dangerous. FOR ELECTRICALLY powered equipment. CYLINDER may explode if damaged. Jan, 07 iii WELDING and CUTTING SPARKS can cause fire or explosion. PRCAUTIONS DE SRET PRCAUTIONS DE SRET POUR LES MACHINES SOUDER TRANSFORMATEUR ET REDRESSEUR vv Thank Y You PleaseExamine Carton and Equipment For DamageImmediately On-LineProduct Registration vi vi MASTER TABLE OF CONTENTS FOR ALL SECTIONS vii vii MASTER TABLE OF CONTENTS FOR ALL SECTIONS (cont.) TECHNICAL SPECIFICATIONS POWER MIG 215 A-2 A-2 INSTALLATION SAFETY PRECAUTIONS INPUT POWER, GROUNDING AND CONNECTION DIAGRAMS UNCRATING THE POWER MIG 215 LOCATION A-3 A-3 INSTALLATION OUTPUT POLARITY CONNECTIONS GUN AND CABLE INSTALLATION A-4 SHIELDING GAS A-4 INSTALLATION AUXILIARY POWER RECEPTACLES Page B-2 B-2 PRODUCT DESCRIPTION RECOMMENDED PROCESSES AND EQUIPMENT WELDING CAPABILITY LIMITATIONS DESCRIPTION OF CONTROLS PROCEDURE FOR CHANGING DRIVE AND IDLE ROLL SETS FIGURE B.2 WIRE REEL LOADING - READI-REELS, SPOOLS OR COILS To Mount a 30 Lb. (14 kg) Readi-Reel Package (Using the Molded Plastic K363-P Readi-Reel Adapter:) To Mount 10 to 44 Lb. (4.5-20 kg) Spools (12"/300 mm Diameter) or 14Lb.(6 Kg) Innershield Coils: FEEDING WIRE ELECTRODE IDLE ROLL PRESSURE SETTING WIRE DRIVE CONFIGURATION B-5 B-5 MAKING A WELD B-6 B-6 OPERATION AVOIDING WIRE FEEDING PROBLEMS FAN CONTROL INPUT LINE VOLTAGE VARIATIONS WIRE FEED OVERLOAD PROTECTION WELDING THERMAL OVERLOAD PROTECTION ACCESSORIES DRIVE ROLL KITS 3/64" (1.2 mm) ALUMINUM FEEDING KIT (K1703-1) READI-REEL ADAPTER (K363P) DUAL CYLINDER MOUNTING KIT (K1702-1) MAKING A WELD WITH THE SPOOL GUN ADAPTER KIT AND SPOOL GUN INSTALLED C-2 C-2 ACCESSORIES D-1 D-1 MAINTENANCE GUN TUBES AND NOZZLES GUN CABLE CLEANING SAFETY PRECAUTIONS ELECTRIC SHOCK can kill. GENERAL MAINTENANCE LINER REMOVAL AND REPLACE- MENT D-3 D-3 GUN HANDLE DISASSEMBLY E-1 E-1 TROUBLESHOOTING Step 1. LOCATE PROBLEM (SYMPTOM). Step 2. POSSIBLE CAUSE. Step 3. RECOMMENDED COURSE OF ACTION HOW TO USE TROUBLESHOOTING GUIDE E-2 E-2 TROUBLESHOOTING POSSIBLE OUTPUT PROBLEMS E-3 E-3 TROUBLESHOOTING POSSIBLE OUTPUT PROBLEMS FEEDING PROBLEMS E-4 E-4 POSSIBLE FEEDING PROBLEMS GAS FLOW PROBLEMS F-1 F-1 WIRING DIAGRAMS F-2 F-2 WIRING DIAGRAMS Enhanced Diagram Page Page Page AVI SO DE PRECAUCION ATTENTION WARNUNG ATENO AVI SO DE PRECAUCION ATTENTION WARNUNG ATENO