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AC International 8200 Series instruction manual Appendix “C” Field Test Report

Models: 8200 Series

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APPENDIX “C” FIELD TEST REPORT

APPENDIX “C” FIELD TEST REPORT

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AC International 8200 Series instruction manual Appendix “C” Field Test Report

Contents

Installation, Operation and Service Instructions AC26758200 Series Base Mounted Centrifugal Fire Pumps MAINTENANCE TIME TABLE TABLE OF CONTENTSADDITIONAL SAFETY REQUIREMENTS APPENDIX “A” ENGINEERING DATAMAXIMUM WORKING PRESSURE DESCRIPTIONOPERATIONAL LIMITS SEAL OPERATING LIMITSDISCONNECT AND LOCKOUT POWER BEFORE SERVICING SAFETY INSTRUCTIONSSAFETY INSTRUCTIONS FIGURE 3 - SAFETY INSTRUCTION DECALSTHERMAL SAFETY WARNING Extreme Temperature ADDITIONAL SAFETY REQUIREMENTSELECTRICAL SAFETY MECHANICAL SAFETYWARNING Falling Objects Hazard INSTALLATIONPUMP LOCATION RECEIVING PUMPFOUNDATION TEMPORARY STORAGELOCATION FIGURE 5 - FOUNDATIONFIGURE 6 - SETTING BASE PLATE AND GROUTING BASE PLATE SETTING BEFORE PIPINGGROUTING PROCEDURE SEE ANSI/OSHA COUPLER GUARD REMOVAL/INSTALLATIONWARNING Unexpected Start-upHazard ANSI/OSHA COUPLER GUARD REMOVAL/INSTALLATIONInstallation RemovalCORRECT ALIGNMENT FIGURE 7A - CHECKING ALIGNMENT INCORRECT ALIGNMENTMETHOD ANGULARDIAL PARALLELINDICATOR ALIGNMENTOPTIONAL Alignment Procedure FIGURE 7B - CHECKING ALIGNMENT METHODSuction Piping FIGURE 8 - SUCTION INSTALLATIONSPIPING SUPPORTS NOT SHOWN Discharge Piping Valves in Suction PipingValves in Discharge Piping STUFFING BOX LUBRICATION Pressure GaugesPump Insulation PACKINGFLOWMETER PRESSURE GAUGEPRESSURE REDUCING VALVE FIGURE 9 - CONTROLLED PRESSURE SYSTEMSTUFFING BOX CAUTION Seal Damage Hazard OPERATIONPRE-STARTCHECKS PRIMINGGENERAL MAINTENANCE MAINTENANCEFIELD TESTING MAINTENANCE OF PUMP DUE TO FLOOD DAMAGEBEARING LUBRICATION - GREASE CLEANING WITHOUT DISMANTLING PUMPPACKING SEAL MAINTENANCE TIME TABLE EVERY MONTH EVERY MONTHS EVERY MONTHS EVERY YEARCURES No Liquid Delivered TROUBLE SHOOTINGCAUSES Not Enough Liquid DeliveredNot Enough Pressure TROUBLE SHOOTING CONTCURES CAUSESTROUBLE SHOOTING CONT Pump Takes Too Much PowerPump Operates For Short Time, Then Stops CAUSESCOUNTERCLOCKWISE ROTATION CHANGING ROTATIONCLOCKWISE ROTATION VIEWED FROM THE COUPLING END VIEWED FROM THE COUPLING ENDCAUTION Extreme Temperature Hazard SERVICE INSTRUCTIONSDISASSEMBLY AND REASSEMBLY PROCEDURES DISMANTLING PUMP WITH PACKING12.Remove casing rings 3-003-9from impeller Dimension “A” = 12.06” Dimension “A” = 12.06”ASSEMBLY PUMP WITH PACKING 350 FT.LBS MIN. TORQUE REQUIRED FIGURE 13 - TORQUE PATTERN FOR CASING MAIN JOINTDouble check rotation of pump before STUFFING BOX DATA APPENDIX “A” ENGINEERING DATACASING DATA IMPELLER DESIGN DATAEXPLODED VIEW - 8200 SERIES FIRE PUMP APPENDIX “B”CLOCKWISE ROTATION Part Name REPLACEMENT PARTS LISTPart Number QuantityINSTRUCTIONS FOR ORDERING PARTS APPENDIX “B”APPENDIX “C” FIELD TEST REPORT USEFUL FORMULAS Single Phase MotorThree Phase Motor = RPM2A-CFire Pump In Canada