AC International 8200 Series instruction manual Bearing Lubrication Grease, Packing Seal

Bearings are a primary concern on pumping units. First, dismantle the bearings; clean and inspect them for any rusted or badly worn surfaces. If bearings are free from rust and wear, reassemble and relubricate them with one of the recommended pump lubricants. Depending on the length of time the pump has remained in the flooded area, it is unlikely that bearing replacement is necessary; however, in the event that rust or worn surfaces appear, it may be necessary to replace the bearings.

Next, inspect the stuffing box, and clean out any foreign matter that might clog the box. Mechanical seals should be cleaned and thoroughly flushed.

Couplings should be dismantled and thoroughly cleaned.

Any pump that is properly sealed at all joints and connected to both the suction and discharge should exclude outside liquid. Therefore, it should not be necessary to go beyond the bearings, stuffing box, and coupling when servicing the pump.

BEARING LUBRICATION – GREASE

Grease lubricated ball bearings are packed with grease at the factory and ordinarily will require no attention before starting, provided the pump has been stored in a clean, dry place prior to its first operation. The bearings should be watched the first hour or so after the pump has been started to see that they are operating properly.

The importance of proper lubrication cannot be over emphasized. It is difficult to say how often a bearing should be greased, since that depends on the conditions of operation. It is well to add one ounce of grease at regular intervals, but it is equally important to avoid adding too much grease. For average operating conditions, it is recommended that 1 oz. of grease be added at intervals of three to six months, and only clean grease be used. It is always best if unit can be stopped while grease is added to avoid overloading.

NOTE: Excess grease is the most common cause of over-heating.

A lithium based NLGI-2 grade grease should be used for lubricating bearings where the ambient temperature is above -20°F. Grease lubricated bearings are packed at the factory with Shell Alvania No 2. Other recommended

greases are Texaco Multifak No. 2 and Mobilux No. 2 grease.

Greases made from animal or vegetable oils are not recommended due to the danger of deterioration and forming of acid. Do not use graphite. Use of an ISO VG 100 mineral base oil with rust and oxidation inhabitors is recommended.

The maximum desirable operating temperature for ball bearings is 180°F. Should the temperature of the bearing frame rise above 180°F, the pump should be shut down to determine the cause.

PACKING SEAL

When a pump with packing is first started it is advisable to have the packing slightly loose without causing an air leak. As the pump runs in, gradually tighten the gland bolts evenly. The gland should never be drawn to the point where packing is compressed too tightly and no leakage occurs. This will cause the packing to burn, score the shaft sleeve and prevent liquid from circulating through the stuffing box cooling the package.

NOTE: Eccentric run-out of the shaft or sleeve through the packing could result in excessive leakage that cannot be compensated for. Correction of this defect requires shaft and/or sleeve replacement. Packing should be checked frequently and replaced as service indicates. Six months might be a reasonable expected life, depending on the operating conditions.

CLEANING WITHOUT DISMANTLING PUMP

A short section of pipe so designed that it can be readily dropped out of the line can be installed adjacent to the suction flange. With this arrangement, any matter clogging the impeller is accessible by removing the pipe section.

If the pump cannot be freed of clogging after the above methods have been tried, dismantle the unit as previously described to locate the trouble.

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