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Andrew 7.6-Meter ESA manual Installation Procedures

Models: 7.6-Meter ESA

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33	Installation Procedures

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Andrew 7.6-Meter ESA manual Installation Procedures

Contents

Installation, Operation and Maintenance Type ES76Customer Service, 24 hours U.S.A. Canada Mexico 7.6-Meter ESATable of Contents Table of ContentsIntroduction How to Use This Manual Getting Started Installation Procedures Operation Preventive Maintenance7.6-Meter Earth Station Antenna IntroductionIntroduction Proprietary Data Information and Assistance Customer Service CenterTechnical Assistance 24-hour Technical AssistanceHow to Use This Manual Overview ContentHow to Use This Manual Getting Started Overview WarningsGetting Started Tool Recommended ToolsSize QuantityReporting Visible Loss or Damage Reporting Concealed Damage Inventory Parts Verification Reporting Equipment Loss or DamageEquipment Received Upon receipt of your order, the shipment should be verified to ensure that all parts have reached your site. This process should occur before the installation process beginsReturning Equipment Step Step Step Step Step Getting StartedYour Company Name Your Company Address City, State, and Zip Code Installation Procedures Installation ProceduresOverview Foundation Preparation Use Felt Marker Before After Tensioning Tensioning A-325 Tensioning Step Step Step Step Step StepInstallation Procedures Add the nut, and finger tightenTripod Ground Mount Assembly Azimuth Beam Assembly Step Step Step Installation ProceduresUse 7/8 x 2-1/4 in 57 mm hardware Installation Procedures Support Legs Assembly Step StepUse 7/8 x 2-1/4 in 57 mm bolts and nuts for each connection Use 7/8 x 2-1/4 in 57 mm bolts and nutsInstallation Procedures Step StepStep Step Installation ProceduresInstallation Procedures Panning Frame Assembly StepBolts should connect from panning frame to pivot assembly Use 7/8 x 2-1/4 in. 57 mm hardwareInstallation Procedures StepInsert bolts from panning frame to joint assembly Use 7/8 x 2-1/4 in 57 mm hardwareStep Step Installation ProceduresStep Step Installation ProceduresStep Step Installation ProceduresInstallation Procedures Insert bolts from elevation axis assembly to tripod joint bracketStep Step Step Installation ProceduresUse 7/8 x 2-1/4 in 57 mm bolt, flatwasher and nut Insert bolts from channel leg to joint bracketElevation Jackscrew Assembly Step Step Installation ProceduresUse 7/8 x 2-1/2 bolts and nuts Installation Procedures Step StepProp 301771/301736 elevation jackscrew up to align with 301725 tripod tube weldment as shown in Figure Azimuth Jackscrew Assembly Step Step Mount Assembly Step Step Installation ProceduresAttach shackles to beam assembly as shown in Figure Installation Procedures 201327A JOINT ASSEMBLY 201313A BEAM ASSEMBLY 221345 PIVOT ASSEMBLYStep Step Installation Procedures 221435 PIVOT ASSEMBLY 7/8 x 2-1/4” 57mm BOLTS, FLATWASHERS AND NUTSStep Step Step Step Step Installation ProceduresNote If optional motor drive system is included, install motors at this point. Refer to installation instructions provided with motor kits Installation Procedures Step Step221923/223180 221738 200088A Installation Procedures Installation Procedures Installation Procedures Installation Procedures Installation Procedures Installation Procedures Installation Procedures Installation Procedures Installation Procedures Installation Procedures Installation Procedures Installation Procedures Installation Procedures Installation Procedures Installation Procedures Installation Procedures Installation Procedures Installation Procedures Installation Procedures Installation Procedures Installation Procedures Installation Procedures Installation Procedures Installation Procedures Operation Overview Acquiring A SatelliteOperation Step Step Step Step The following steps provide the procedure for acquiring a satelliteOperation Figure 4-4 Polarization at 45 degrees from Optimum Setting Step Step Step StepOperation Step Figure 4-6 Optimum Polarization SettingOperation Figure 4-5 Maximizing Odd TranspondersSubreflector Adjustment NOTE No adjustments should be made in the receive bandOperation Preventive Maintenance Overview General Cleaning Electrical PartsPreventive Maintenance Mechanical Parts Inspection Local Control/Motor Drive Controller Preventive MaintenanceCheck the front panel for illegible and indistinct panel markings Preventive Maintenance Antennaand minus direction from the local control/motor drive controller at least once every three months during antenna down time. Check the mechanical limit switches provided at the end points stop antenna and feed movement, and limit travel to prevent structural interference and damage. Check the mechanical limit switches for corrosion and water entry and the arm on each feed limit switch for free movement without binding. Be cer- tain both feed rotation limit switch arms are not distorted and ride centrally on the actu- ating cam to open their corresponding limit switch Preventive MaintenanceDrive System Voltage and Current Checks Step Step Step Preventive Maintenancetain all electrical grounding connections including cross-axis grounding straps are intact and secure, not corroded or broken. Thoroughly clean any noticeable corroded portions of grounding cables, unplated portion of universal terminals and corresponding mounting surfaces using a wire brush. Replace rather than tighten any loose A-325 structural hardware. The hardware distorts at initial installation and once loosened will not maintain the required high strength friction connection. All other assembly and instal- lation hardware should be tightened to its original torqued condition. When installing new structural hardware, do not use a wrench with a lever arm longer than two feet Step Step Step Step Step Step Preventive MaintenanceTurn the AZIMUTH EAST/WEST switch to either position and while the antenna is rotat- ing, carefully use a clamp on ammeter in accordance with the ammeter manufacturer’s instructions to take current readings off each of the three conductors phases connect- ed to the load side of the azimuth drive motor circuit breaker. Record the current draw in the equipment log and compare the readings to the reference values entered in the installation/acceptance check off. If the readings differ by more than five percent, refer to appropriate troubleshooting information and perform applicable corrective action. Then take voltage readings off each of the three conductors the readings should agree with each other-within two percent. Turn the AZIMUTH switch to OFF Lubrication Preservation of Component Parts Aluminum Parts Galvanized SurfacesPreventive Maintenance Remove all loose paint and corrosion by scraping, wire brushing, or using steel wool. If using steel wool near the feed window, make sure that none remains on the feed horn window. Edges of existing paint can be blended with the metal surface by using a fine grit sandpaper. Wipe the surface to be painted with a soft rag dampened in trichlorethyl- ene, lacquer thinner or equal. Be certain to remove all loose paint, corrosion, imbedded dirt, grease, and oil deposits or the paint will not adhere to the surface. Lacquer thinner will dissolve paint if applied heavily and rubbed vigorously. The reflector may be washed with plain water if necessary. Do not use bleach, soap solutions, or kerosene as it is dif- ficult to remove the residue. Allow the cleaned surface to dry thoroughly before primingJackscrews/Motors Gear Motor/Housing Fill Drain Requirements Preventive MaintenanceThe following is a list of the lubricant characteristics Lubrication Chart Preventive MaintenanceMonths High-Speed Antenna Lubrication Points Preventive MaintenanceVent Preventive Maintenance Medium-Speed Antenna Lubrication Points