Aprilaire 500M Parts List, Template Must Be Level, Read Reverse Side First, Furnished Items

Models: 500M 500

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READ REVERSE SIDE FIRST!

READ REVERSE SIDE FIRST!

– TOP –

READ REVERSE SIDE FIRST!

READ COMPLETE SAFETY INSTRUCTIONS AND INSTALLATION TEMPLATE BEFORE STARTING INSTALLATION

FURNISHED ITEMS

Built-in bypass damper

24 VAC Transformer

Digital Humidifier Control (Model 500 only)

Manual Humidifier Control (Model 500M only)

Humidifier Control Installation Instructions

Saddle valve

Humidifier Installation Template

ITEMS NOT FURNISHED

Mounting screws (sheet metal screws)

Water supply line (14” copper)

Drain line (12” I.D. hose)

Low voltage wire

Bypass ductwork

Model 50 Current Sensing Relay (if required)

Figure 1

90-1067

Figure 2

90-1068

Figure 3

90-1069

1.Press top & bottom tabs to remove cover (1). Pull feed tube (3) out of distributiontray (4). Remove WaterPanel® Evaporator assembly. See Figure 1.

2.Humidifier is supplied with bypass duct connection on left. For right side bypass, swap location of drain spud (9) and cap (10). Twist to remove spud and cap.

3.Position template on supply or return plenum. Make sure template is level. Allow clearance for drain line and for servicing. Tracetemplate outline. Cut 9-1/2” x 9-1/2” opening. Avoid injury from sharp edges.

4.Place humidifier base (2) in opening and secure with 6 screws in openings provided.

5.Select location for 6” collar on opposite plenum to minimize length and number of elbows in bypass duct. Install 6” bypass duct components. Attach duct to humidifier collar using 2 screws in openings provided.

6.Insert Water Panel Evaporator assembly into base. Make sure bottom of scale control insert (6) is in drain spud. Snap top of evaporator assembly into base.

Insert feed tube into distribution tray. See Figure 2. Rotate nameplate (11) if necessary,so it is right side up. Place point bypass damper handle (8) to “WINTER” (open) for heating season and “SUMMER” for cooling season.

7.Control installation and wiring.

Disconnect electrical power to furnace before wiring control. In order for humidifier to operate, furnace must be on and RH must be below set-point of control. Wiring diagrams illustrate recommended method of detecting furnace operation.

MANUAL HUMIDIFIER CONTROL, MODEL 500M:

Manual Control can be mounted in return duct or on wall in living space. Knob and cover must be removed to mount control. See wiring diagram for 24V control connections.

• For return duct mounting, position

template at least 6” upstream of bypass

duct connection or humidifier.Avoid

injury from sharp edges when cutting

opening. Make sure foam gasket is in

place and secure control to duct using

2 screws in openings provided.

• For wall-mount, select location that will

not be affected by drafts or heat

8. Humidifier will function with cold, hot,

softened or unsoftened water. Hot water

(140°F max) will provide maximum

evaporative capacity. Saddle valve

provided may be used to tap into water

supply. See installation instructions on

saddle valve package. Saddle valve is

designed to be fully opened or closed.

Do not use to regulate flow.

9. Run 1/4” copper tubing from saddle

valve to solenoid valve. DOUBLE-WRENCH

TO PREVENT LEAKING. See Figure 3.

10. Run 1/2” I.D. hose from drain spud to

floor drain. Make sure drain has constant

downward slope and is not kinked. Do not

over-tightenhose clamp onto drain spud.

 

 

PARTS LIST

1.

Front Cover

12

2.

Base

3.

Feed Tube

 

4.

Water Distribution Tray

10

5.

Water Panel Evaporator

4

6.

Scale Control Insert

2

7.

Integral Damper

8. Damper Handle

5

9.

Drain Spud

3

10.

Hole Plug

11.

Nameplate

 

12.

Solenoid Valve

 

 

7

1

 

 

sources. Remove and discard foam

gasket and secure control to wall over

wire access opening using screws &

anchors provided.

DIGITALHUMIDIFIER CONTROL, MODEL 500:

Select location for control on return duct at least 6” upstream of bypass duct connection or humidifier. Drill 3/4” hole for sensor. Knob and cover must be removed to mount control. Place control on duct with RH sensor extending into duct opening. Make sure gasket is in place around sensor cage. Secure control to duct using 2 screws in openings provided.

Controlmust be poweredby a continuous 24 V source. See wiring diagrams on templateand controlinstructionsfor 24 V control connections.

Do not use solvent adhesive on drain spud.

11. Check humidifier operation. Open

saddle valve and turn control to highest

setting. Turn on furnace. Allow humidifier

to run until water flows from drain. Make

sure all electrical connections are secure

and all plumbing connections are water-

tight. Set control to proper setting.

NOTE: BEFORE LEAVING THE

JOB SITE, MAKE SURE:

1.Saddle valve is fully open.

2.All plumbing connections are watertight.

3.Humidifier functions properly.
4.Bypass damper is in proper position.

90-1250

8 9

6

IMPORTANT! Be sure owner’s manual containing instructions for operation and warranty information is given to owner in order to avoid unnecessary calls. Warranty is void unless humidifier is installed by qualified heating and air conditioning contractor due to possible misapplication of product.

TEMPLATE MUST BE LEVEL

11

10008270 B2204688A 10.08

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Aprilaire 500M Parts List, Template Must Be Level, Read Reverse Side First, Furnished Items, Items Not Furnished