Aussie 6804, 6805 manual Contents, Preparation for Assembly

Contents
Preparation for Assembly		3
Packing Lists
Model 6804		4
Model 6805		5
Assembly Instructions
Step 1	Caster Assembly	6
Step 2	Cabinet Bottom Assembly	6
Step 3	Side Panel Assembly	7
Step 4	Front Crossbar Assembly	8
Step 5	Cabinet Upright Assembly	8
Step 6A	Cylinder Guard Assembly	9
Step 6B	Cylinder Blocking Wire Assembly	9
Step 7	Door Handle Assembly	9
Step 8	Drawer Track Assembly	10
Step 9A	Drawer Assembly	10
Step 9B	Drawer Positioning	10
Step 10	Door Assembly	11
Step 11	Hood/Body To Cart Assembly	11
Step 12	Side Table Assembly	12
Step 13	Side Burner Valve Assembly	13
Step 14	Side Burner Valve Connection- Model 6805 13
Step 15	Side Burner Igniter Wire Connection	14
Step 16A Side Burner Control Knob Assembly		14
Step 16B	Side Burner Grid Assembly	14
Step 17A	Bottom Body Panel Assembly	15
Step 17B	Foil Pan/Grease Pan Assembly	15
Step 18	Warming Rack Assembly	15
Step 19	Flame Diffuser/Cooking Grid Assembly	16
Step 20	Battery in Igniter Installation	16
Connecting/Disconnecting the Gas
Using Gas		17
LP Gas Cylinder		17
LP Hose & Regulator		18
Connecting LP Gas Cylinder		18
Disconnecting LP Gas Cylinder		18

3

Before Using Your Grill
Installation Codes	19
Selecting a Location	19
How to Perform a Leak Test	19
Lighting Grill Using the Pulse-Spark Ignitor	20
Manually Lighting the Grill	24
Lighting the Side Burner	25
Check the Flame	25
Manually Lighting the Side Burner	26
Lighting Sear and Rotisserie Burners on Model 6805..	26
Cooking on the Gas Grill
Grill Cooking (Direct Method)	27
Roasting (Indirect Method)	28
Warming Rack	29
End of Cooking Session	29
Care and Maintenance
Cleaning the Grill	30
How to Clean the Burners	31
Storage	33
Emergencies	34
Troubleshooting	34
Important Notice- LP Cylinder with OPD	36
Parts Illustrations
Model 6804	37
Parts List	38
Model 6805	39
Limited Warranty	40

Register your grill and retain your receipt.

Preparation for Assembly

Remove Grill and all the packaging from carton and place on floor. Make sure there are no loose parts.

NOTE: Before using your grill, read the instructions and your manual.

For easier set-up and assembly, follow instructions of each step in the order they are written as you look at the dia- grams. If accessories mentioned in certain assembly steps do not come with your model, skip that step and proceed to the next step that applies to your model.

If you have any questions or need help, contact Customer Service at 1-800-251-7558or go to www.aussiegrills. com. Be sure to have the grill model number and serial number printed on the black label, located inside the left door of the cabinet. If you need replacement parts, look in the Parts List Section to find the exact parts you need. If you need a replacement part under warranty, a proof of purchase will be necessary. You will be asked to forward your proof of purchase via e-mail or to fax your proof of purchase to 423-639-1055 and reference your model and serial number. It is important to register your grill and retain your receipt.