Bad Boy Mowers PUP Series Upper Frame Assembly Installation, Boot To Mower Deck Installation

2-7 Upper Frame Assembly Installation

NOTE: During this step, it is suggested that two people install the upper frame to the lower mount tube.

Using two people to lift the upper frame, lift the upper frame above the lower mount tube making sure the frame is pointing away from the mower (Figure 9). Slide the upper frame tube into the lower mount tube aligning the mounting hole. Insert (1) ½” x 2-1/2” clevis pin P#(K0133) through the hole and fasten with (1) 5/32” x 2-5/8” hair pin clip P#(K0088).

2-9 Boot To Mower Deck Installation

60” Boot Plate Mounting Instructions

To mount the boot plate P#(B0184) to the boot P#(E1113) use (2) 3/8”-16 x 1” carriage bolts P#(K1182) and (2) 3/8”-16 flange nuts P#(K1215). See Figure 11 for bolt placement.

48” & 52” Boot Plate Mounting Instructions To mount the boot plate P#(B0184) to the boot P#(E1113) use (2) 3/8”-16 x 1” carriage bolts P#(K1182) and (2) 3/8”-16 flange nuts P#(K1215). See Figure 12 for bolt placement.

Figure 9.

Fasten w/

(1) ½”x 2-1/2” Clevis Pin

(1) Hair Pin Clip

NOTE: When bolting the boot and boot plate together, the head of the bolt is placed from the inside of the boot. This will prevent grass from collecting on the bolts.

For All Deck Sizes

Remove the bolts that hold the deflector shield in place so that the boot rod can fasten the boot and boot plate to the mower deck. Align the holes in the boot plate to the holes in the deflector shield mount and slide the boot rod P#(B0244) through and fasten by using (1) hair pin clip P#(K0099).

NOTE: The mower’s deflector shield is removed in the following photo for clarity. Always have the deflector shield mounted when mowing.

Lower Mount Tube	Upper
	Frame		Fasten w/	Boot
2-8 Top Assembly To Upper Frame		Figure 11.
			(1) Hair Pin Clip	Rod

Assembly Installation

Align the pivot brackets of the top assembly P#(A0551) to the pivot point on either side of the upper frame assembly. Place (1) P#(K0041) fender washer between each pivot point (Figure 10) and fasten each side by using (1) P#(K1153) 5/16”-18 x 3/4” HHCS and (1) P#(K1180) 5/16”-18 nyloc nut. When fastening leave nut slightly loose so that the top can pivot freely.

Figure 10. Top Assembly Here

Fasten w/

(1) 5/16” x 3/4” HHCS

(1) 5/16” Nyloc Nut

(1) Fender Washer Boot Plate Per Side

Boot

Fasten w/

(2)3/8” x 1” Carriage Bolts

(2)3/8” Flange Nuts

11