Bad Boy Mowers PUP Series Section Introduction And Description, Section II INSTALLATION FOR USE

SECTION I

INTRODUCTION AND DESCRIPTION

1-1 Introduction

We are pleased to have you as a Bad Boy customer. Your collection system has been designed to give you a low maintenance, simple, and effective way to collect the grass clippings from your mower. This manual is provided to give you the necessary instructions to properly mount and operate the collection system on your mower. Please read this manual thoroughly. Understand what each control is for and how to use it. Observe all safety decal precautions on the machine and noted throughout the manual.

NOTE: All references made to right, left, front, rear, top or bottom are as viewed from the normal operator’s position on the mower.

1-2 Description

The collection system is designed for turf maintenance where there is a need to collect the grass clippings as the mower cuts the turf. It is also good for picking up leaves and twigs in pre-season and post-season clean- up.

The blower, mounted on the right side of the unit, uses a belt and gearbox system from the engine PTO shaft. Drive train protection comes through belt slippage. The blower draws grass clippings from the discharge area of the cutter deck back to the 3 - 3.3 cubic foot collection bags P#(G0002) at the rear portion of the mower frame. The operator can engage the blower with a push of the over-center linkage on the right side of the unit. Once the bags are full with clippings, they can be released to make for easy dumping.

Section II INSTALLATION FOR USE

2-1 Preparation Of Mower

23HP, 32HP Vanguard & 26HP Briggs ELS - Add

(2)flat washers P#(K0131) between clutch and pump pulley, use (1) 7/16”-20 x 4” HHCS P#(K0359) and (1) 7/16” lock washer P#(K0053) to fasten engine pulley assembly.

26HP Kawasaki - Add (1) flat washer P#(K0131) between clutch and pump pulley (has 2 existing washers between clutch and pump pulley), use (1) M10-1.5 x 90MM HHCS P#(K0117) and (1) 7/16” lock washer P#(K0053) to fasten engine pulley assembly.

27HP & 30HP Kohler - Do not add washer (has 1 existing washer between clutch and pump pulley), use

(1)7/16”-20 x 4” HHCS P#(K0359) and (1) 7/16” lock washer P#(K0053) to fasten engine pulley assembly.

The added pulley will power the collection system. Note that the center of the hub that is extended should be upward toward the engine (Figure 1). Torque the bolt to 55 ft./lbs.

Figure 1.

Pump Pulley

Spacer (Existing)

Pump

Pulley (Existing)

See Above For

Quantity Of

Spacers To Add To

Existing Spacers

Carefully dismantle shipping box from around the components. Cut retaining straps and separate the parts. The collection system will have various parts located inside. Remove and sort all parts for easy identification.

NOTE: Before each step of assembly it will help to study the exploded drawings on pages 8,9 and 10.

From the underside of the mower engine remove the bolt
and bushing from the electric clutch assembly. Replace
these parts with the engine pulley assembly P#(A0611),
lock washer, and bolt. See the listing below for
information on what hardware will need to be used and
added for the various types of mower engine options:	5

Electric

Clutch (Existing)

Engine

Pulley

Assembly

See Above For Bolt Type

7/16” Lock Washer