Process Control and Monitoring

The Versatile, Robust Wireless Network

Designed for Process Applications.

Monitoring and control in processing applications are limited only by imagination. From tank levels to line pressure, from temperature to voltage— anywhere along the line, the versatile SureCross™ Wireless Network can be deployed, scaled and redeployed. Adding new Nodes or establishing multiple networks within the same environment is turnkey. Bidirectional transmission with reliable performance capabilities make SureCross the first robust wireless network suited for a host of process applications.

The SureCross Wireless Network features a configurable default output condition that defines what happens if the system loses the RF signal. This unique network characteristic lets you define how all outputs on the network respond to a communication interruption or failure. The network can automatically return to normal operational status as the RF link is re-established.

A SureCross Gateway can be positioned as a repeater to increase the transmission range. Data can be consolidated and monitored from a central location, enhancing production decision-making and response.

Applications

EXAMPLE APPLICATIONS

Wireless Monitoring Retrofit in a Pre-Certified Facility

New regulations in a pharmaceutical production facility stipulate the liquid level of all fluids must be closely monitored and logged. SureCross Nodes with FlexPower™ and Banner U-GAGE® QT50U analog sensors quickly and easily facilitate this monitoring requirement without new construction and hardwiring.

Motor Temperature Monitoring and Control

Monitoring motor temperature in a high-friction application is controlled by

aline-powered SureCross Node and a Banner T-GAGE® temperature sensor. The SureCross Gateway transmits operational conditions to the plant control room using a digital output related to temperature setpoints within the sensor. The motor is powered down or up based on these temperatures.

Monitoring of Rotating Equipment

The SureCross wireless network eliminates complexities associated with data acquisition from rotating and moving machinery such as a rotating kiln. Crucial temperature data is acquired using a thermocouple and transmitted from the FlexPowered SureCross Nodes to a remote Gateway in the plant’s control center. Excessive heat triggers an alarm. Data is always concentrated in the same location for processing or analysis, and physical risks to personnel are eliminated.

Remote and Tank Farm Monitoring

Monitoring levels, pressure, flow rates or temperatures from difficult-to- access platforms, towers and large tank farms has historically been a significant challenge. Today, FlexPowered SureCross Wireless Nodes equipped with low-powered sensors can monitor and acquire data remotely, overcoming logistical hurdles and eliminating risk to personnel.

11 Courtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering.com

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Banner American Products Wireless Network manual Process Control and Monitoring, Motor Temperature Monitoring and Control