Miscellaneous Troubleshooting

For all tests below, take all measurements at ECU harness connector pins in order to check wire harness and sensor. Probe the connector carefully so that the terminals are not damaged.

Stop Lamp Switch Test

1.With the service brake applied, measure the system voltage (9 to 17 VDC) stop lamp switch input to ECU.

TestMeasurement

Stop Lamp Switch to Ground 9 to 17 VDC

2.Apply and release service brake, does lamp extinguish?

3.Verify brake lamp switch is connected to ECU via hard wire or J1939.

4.With service brake released, check for presence of stop lamp bulb.

Dynamometer Test Mode (ATC Indicator Lamp Continuously Illuminated)

1.Clear the dynamometer test mode by depressing and releasing the blink code switch three times (or use an off-board diagnostic tool).

ABS Indicator Lamp

1.Verify diagnostic blink code switch is open when not activated.

Retarder Relay

1.Measure resistance between retarder disable output of EC-60controller and voltage / ground.

Test

Measurement

Retarder disable to Voltage

Open Circuit (no continuity)

or Ground

 

 

 

2.Verify vehicle has retarder relay.

3.Verify proper wiring from ECU to retarder relay.

PMV Commons

1.Measure resistance between any common (PMV, TCV, and Diff.) and voltage or ground.

Test

Measurement

Any PMV, TCV, or Diff.

Open Circuit (no continuity)

Common to Voltage

 

or Ground

 

 

 

Differential Lock Solenoid

1.Measure resistance between Diff lock solenoid and voltage or ground.

TestMeasurement

Diff. Lock Solenoid to Voltage Open Circuit (no continuity) or Ground

Cab-mount ECU: Looking into wire harness connector

Connector

Pin

PMV Location

 

4

TCV Common

X1

9

Stop Lamp Switch

18 Way

12

ABS WL Ground

 

15

ABS WL Interlock

 

17

Retarder

 

18

ABS WL

 

3

PMV Left Steer Axle Common

X2

6

PMV Right Steer Axle Common

18 Way

9

PMV Right Drive Axle Common

 

12

PMV Left Drive Axle Common

 

 

 

 

2

Diff Lock Solenoid

X3

3

Diff Lock Solenoid Common

15 Way

6

PMV Left Additional Axle Common

 

9

PMV Right Additional Axle Common

 

 

 

Frame-mount ECU: Looking into wire harness connector

Connector

Pin

PMV Location

X1

10

Retarder

18 Way

12

ABS WL

 

 

 

 

5

Stop Lamp Switch

X2

13

PMV Left Steer Axle Common

18 Way

14

PMV Right Steer Axle Common

 

15

PMV Left Drive Axle Common

 

16

PMV Right Drive Axle Common

 

 

 

 

8

Diff. Lock Solenoid

X3

13

TCV Common

15 Way

14

Diff. Lock Solenoid Common

 

15

PMV Left Additional Axle Common

 

16

PMV Right Additional Axle Common

 

 

 

27

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BENDIX EC-60 ABS-ATC STD-PREM CONTROLLERS Miscellaneous Troubleshooting, ABS Indicator Lamp, Retarder Relay, PMV Commons