BENDIX EC-60 ABS-ATC STD-PREM CONTROLLERS Hardware Configurations, EC-60CONTROLLERS with PLC

ECU

Mounting

Input

Sensors

PMVs

ATC

Blink

Serial Communication

PLC

ABS

ATC

Retarder

Model

Voltage

Codes

J1587

J1939

Off-Road

Off-Road

Relay

Standard

Cab

12

4

4

Frame

Standard

Cab

12

4

4

PLC

Frame

Premium

Cab

12

4/6

4/5/6

Frame

Premium

Cab

24

4/6

4/5/6

CHART 1 - EC-60™CONTROLLERS AVAILABLE

HARDWARE CONFIGURATIONS

Standard Models

Standard model EC-60™controllers support four sensor/ four modulator (4S/4M) applications. Certain models support Power Line Carrier (PLC) communications, with all models supporting 12 volt installations. See Chart 1 for more details.

Premium Models

Premium model EC-60™controllers support applications up to six sensor/six modulator (6S/6M) installations with ATC and drag torque control. All 12 volt models support PLC. 24 volt models do not support PLC. See Chart 1 for more details.

EC-60™CONTROLLERS WITH PLC

Since March 1, 2001, all towing vehicles must have an in-cab trailer ABS Indicator Lamp. Trailers transmit the status of the trailer ABS over the power line (the blue wire of the J560 connector) to the tractor using a Power Line Carrier (PLC) signal. See Figures 4 and 5. Typically the signal is broadcast by the trailer ABS ECU. The application of PLC technology for the heavy vehicle industry is known as “PLC4Trucks.” The Standard PLC EC-60™controller and the Premium EC-60™controller (12 volt versions) support PLC communications in accordance with SAE J2497.

Identifying an EC-60™Controller with PLC

Refer to the information panel on the ECU label to see if the controller provides PLC.

An oscilloscope can be used to measure or identify the presence of a PLC signal on the power line. The PLC signal is an amplitude and frequency modulated signal. Depending on the filtering and load on the power line, the PLC signal amplitude can range from 5.0mVp-p to 7.0 Vp-p. Suggested oscilloscope settings are AC coupling, 1 volt/div, 100 µsec/ div. The signal should be measured at the ignition power input of the EC-60™controller.

Note: An ABS trailer equipped with PLC, or a PLC diagnostic tool, must be connected to the vehicle in order to generate a PLC signal on the power line.

Alternatively, the part number shown on the ECU label can be identified as a PLC or non-PLC model by calling the Bendix TechTeam at 1-800-AIR-BRAKE (1-800-247-2725).

EC-60™CONTROLLER INPUTS

Battery and Ignition Inputs

The ECU operates at a nominal supply voltage of 12 or 24 volts, depending on the model of the ECU. The battery input is connected through a 30 amp fuse directly to the battery.

The ignition input is applied by the ignition switch through a 5 amp fuse.

Ground Input

The EC-60™controller supports one ground input. See pages 35 to 40 for system schematics.

ABS Indicator Lamp Ground Input (Cab ECUs Only)

EC-60™cab ECUs require a second ground input (X1-12) for the ABS indicator lamp. The X1 wire harness connector contains an ABS indicator lamp interlock (X1-15), which shorts the ABS indicator lamp circuit (X1-18) to ground if the connector is removed from the ECU.

Bendix® WS-24™Wheel Speed Sensors

Wheel speed data is provided to the EC-60™controller from the WS-24™wheel speed sensor (see Figure 2). Vehicles have an exciter ring (or “tone ring”) as part of the wheel assembly, and as the wheel turns, the teeth of the exciter ring pass the wheel speed sensor, generating an AC signal. The EC-60™controller receives the AC signal, which varies in voltage and frequency as the wheel speed changes.

Vehicle axle configurations and ATC features determine the number of WS-24™wheel speed sensors that must be used. A vehicle with a single rear axle requires four wheel speed sensors. Vehicles with two rear axles can utilize six wheel speed sensors for optimal ABS and ATC performance.

3