Maintenance

Troubleshooting

Engine Drive Pumps

 

 

 

 

 

 

 

 

 

 

 

PROBABLE CAUSE

 

 

 

 

 

 

 

 

 

SYMPTOM

 

 

 

 

GROUP I

 

 

 

 

 

 

GROUP II

 

 

GROUP III

 

 

 

 

 

 

 

ENGINE

 

 

 

 

 

MECHANICAL

 

 

 

SYSTEM

 

 

 

 

 

A

B

C

D

E

 

F

A

B

C

D

E

F

A

B

C

 

 

Pump runs, but no water delivered

 

X

 

 

 

 

 

 

 

X

 

 

X

 

 

 

 

X

 

X

 

 

 

 

Not enough water delivered

 

X

 

 

 

 

X

 

 

X

X

 

 

X

 

 

 

X

 

X

 

 

 

 

Not enough pressure

 

X

 

 

 

 

X

 

 

X

X

 

 

X

 

 

 

X

 

X

 

 

 

 

Excessive vibration

 

 

 

 

X

X

X

 

 

X

X

 

 

 

 

X

 

 

 

X

 

X

 

 

Abnormal noise

 

 

 

 

X

X

X

 

 

X

X

 

X

 

 

X

X

 

 

X

 

X

 

 

Pump stops

 

 

X

 

X

X

 

X

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Overheating

 

 

X

X

X

X

 

 

 

X

 

 

X

 

X

X

 

 

 

 

X

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CAUSE

 

 

 

 

 

 

 

CORRECTIVE ACTION

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

I. ENGINE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A. Speed too low

 

 

 

Refer to engine manufacturer’s manual.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

B. Rotating and/or

 

 

 

Refer to engine manufacturer’s manual.

 

 

 

 

 

 

 

 

reciprocating parts drag

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

C. Speed too high

 

 

 

Refer to pump and engine power curves. Adjust.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

D. Loose or broken parts

 

 

 

Refer to engine manufacturer’s manual.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

E. Improper adjustment

 

 

 

Check fuel and ignition systems. Adjust per engine manufacturer’s manual.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

F. Fuel supply

 

 

 

Check fuel supply, fuel pump, filters, etc.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

II. MECHANICAL

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A. Flow through pump completely or

 

 

 

Locate and remove obstruction. Refer to Repair Instructions

 

 

partially obstructed

 

 

 

for disassembly.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

B. Wrong direction of rotation

 

 

 

Reverse rotation of three phase motor by interchanging any two leads.

 

 

 

 

 

 

See manufacturer’s Instructions for reversing single phase motor.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

C. Pump not primed

 

 

 

Reprime. Inspect suction system for air leaks.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

D. Internal leakage

 

 

 

Check impeller for wear of controlled clearances (See Repair Instructions).

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

E. Loose parts

 

 

 

Inspect. Repair.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

F. Stuffing box not properly adjusted

 

 

 

Adjust gland.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

III. SYSTEM

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A. Pressure required by system at design

 

 

 

Compare pump pressure and flow rate against pump characteristic curve.

flow rate exceeds pressure rating of pump

 

 

Check for closed or partially closed valve in discharge piping system.

 

 

 

 

 

 

Reduce system pressure requirement. Increase pressure capability of pump.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

B. Obstruction in suction piping

 

 

 

Locate and remove obstruction.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

C. Pressure rating of pump exceeds pressure

 

 

Compare pump pressure and flow rate against pump characteristic curve.

requirement of system at design flow rate

 

 

Inspect discharge piping system for breaks, leaks, open by-pass valves, etc.

 

 

 

 

 

 

If necessary, reduce flow rate by partially closing discharge valve.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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Image 21
Berkley B4ZRKS, B3TRKS, B2ZRKL, B2XRKS owner manual Engine Drive Pumps, Probable Cause Symptom Group Engine Mechanical System

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