Manuals / Bradford-White Corp / Household Appliance / Water Heater

Bradford-White Corp Direct Vent Gas Water Heater Parts List, Internet Version for Reference Only

Models: Direct Vent Gas Water Heater 238-42498-00J REV 10/06

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PARTS LIST

Internet Version for Reference Only

PARTS LIST

PART NAME & DESCRIPTION

1.	Direct Vent-Air Intake	21.	Piezo Igniter Assembly
	Terminal
2.	Outer Wall Mounting Plate	22.	Drain Valve
3.	Backing Plate	23.	Outer Door
4.	Six (6) inch (15.2) Diameter	24.	Jacket
	Telescopic Air Intake Tube
5.	Four (4) inch (10.2) Diameter	25.	Inner Door Assembly
	Telescopic Vent Tube
6.	Six (6) inch (15.2) Diameter	26.	Air Intake Boot
	Elbow
7.	Four (4) inch (10.2) Diameter	27.	Air Intake Boot Gasket
	Elbow
8.	Plenum	28.	Pilot Assembly w/Electrode
9.	Plenum Gasket	29.	Gas Feed Line (Burner)
10.	Flue Reducer	30.	Main Burner Orifice
11.	Jacket Top	31A.	42 Port Steel Burner
12.	Insulation	31B.	65 Port Cast Iron Burner
			(Certain Models)
13.	Glass Lined Tank	32.	Radiation Shield
14.	Flue Baffle Assembly	33A.	Direct Vent-Air Intake Kit F
			(Optional) (Not Shown)
15.	Dip Tube & Nipple	33B.	Direct Vent-Air Intake Kit G
			(Optional) (Not Shown)
16.	Anode Rod & Nipple	33C.	Direct Vent-Air Intake Kit H
			(Supplied & Optional)
17.	Temperature-Pressure Relief	33D.	Direct Vent-Air Intake Kit I
	Valve (Certain Models)		(Optional) (Not Shown)
18.	Air Intake Tube	34.	Loctite Ultra Blue 587 RTV
			Silicone Sealant
19.	Combustion Chamber	35.	Direct Vent-Air Intake
	Assembly		Terminal Guard (Optional)
20.	Combination Gas Control
	w/E.C.O.

Note: Provide the part name, model and serial numbers of the water heater when ordering parts.

THIS MANUAL SHOULD BE KEPT WITH THE WATER HEATER

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Bradford-White Corp Direct Vent Gas Water Heater Parts List, Internet Version for Reference Only, Certain Models

Contents

HIGH INPUT DIRECT VENT INSTALLATION & OPERATING INSTRUCTION MANUAL Internet Version for Reference OnlyFOR YOUR SAFETY DIRECT VENT GAS WATER HEATERCONGRATULATIONS Internet Version for Reference OnlyINSTALLATION TABLE OF CONTENTSPARTS LIST DRAWINGS INSTALLATIONS FOR POTABLE WATER AND SPACEDANGER GENERAL INFORMATIONInternet Version for Reference Only Internet Version for Reference Only INSTALLATIONCIRCUMSTANCES SHALL FLAMMABLE MATERIALS, SUCH AS GASOLINE OR PAINT THINNER BE USED OR STORED IN THEInstallation Locating The Water Heater continued COVERED BY THE WARRANTY. DO NOT OPERATE THE WATERInternet Version for Reference Only HEATER CAUSED BY EXPOSURE TO CORROSIVE VAPORS IS NOTMost people recognize this odor as a “sulfur” or “rotten egg” smell Internet Version for Reference OnlyInternet Version for Reference Only Installation continuedMINIMUM CLEARANCES OPTIONAL DIRECT VENT-AIR INTAKE TERMINAL GUARDInternet Version for Reference Only Installation Minimum Clearances continuedFigure 1A Internet Version for Reference Only Installation Minimum Clearances continuedFigure 1B Internet Version for Reference Only Installation Minimum Clearances continuedContact the manufacturer of the water heater for replacement parts DO NOT install any damaged vent-air intake system componentsInternet Version for Reference Only VENTINGInternet Version for Reference Only Installation Venting continuedHORIZONTAL AND VERTICAL VENT-AIR INTAKE LENGTHS Internet Version for Reference OnlyTable A Internet Version for Reference Onlyno addl orderInternet Version for Reference Only Contact the manufacturer of the water heater for replacement parts Do not install any damaged vent-air intake system componentsInternet Version for Reference Only Tape Measure DrillSee Figure Internet Version for Reference OnlyInternet Version for Reference Only 7. Extend the four 4 inch 10.2 cm diameter telescopic tube to its maximum length and slide the backing plate over it. Place the large end of the four 4 inch 10.2 cm diameter telescopic tube through the hole in the outside wall. Insert the smaller end of the four 4 inch diameter 10.2 cm telescopic tube into the flared end of the four 4 inch 10.2 cm diameter elbow, one 1 inch 2.5 cm or until seated. Drill three Internet Version for Reference OnlyInternet Version for Reference Only 8. Extend the six 6 inch 15.2 cm diameter telescopic tube to its maximum length. Place the large end of the six 6 inch 15.2 cm diameter telescopic tube over the collar on the outer wall mounting plate. Drill three 3 1/8 inch 3.2 mm diameter holes, 120o apart, through the six 6 inch 15.2 cm diameter telescopic tube into the collar on the outer wall mounting plate. Fasten with three 3 #8 sheet metal screws supplied. Using the supplied special RTV silicone sealant, apply a sufficient amount to seal the joint See Figure9. From outside the building, slide the six 6 inch 15.2 cm diameter telescopic tube through the opening in the wall until the outer wall mounting plate is flush with the wall See Figure Internet Version for Reference OnlyInternet Version for Reference Only 11. From inside the building, slide the backing plate over the six 6 inch 15.2 cm diameter telescopic tube until it is flush with the wall. Adjust the length of the six 6 inch 15.2 cm diameter telescopic tube and insert the end into the flared end of the six 6 inch 15.2 cm diameter elbow one 1 inch 2.5 cm or until seated. Drill three 3 1/8 inch 3.2 mm diameter holes, 120o apart, through the six 6 inch 15.2 cm diameter elbow into the six 6 inch 15.2 cm diameter telescopic tube and through the tubes where the small and large sections overlap. Fasten with three 3 #8 sheet metal screws supplied. Using the supplied special RTV silicone sealant, apply a sufficient amount to seal all joints See FigureInternet Version for Reference Only Internet Version for Reference Only Note BEFORE PROCEEDING WITH THE INSTALLATION, CLOSE THEWATER CONNECTIONS MAIN WATER SUPPLY VALVEInternet Version for Reference Only Installation Water Connections continuedTEMPERATURE AND PRESSURE RELIEF VALVE WILL RELEASE FAILURE TO INSTALL AND MAINTAIN A NEW, LISTED 3/4” X 3/4”FROM EXCESSIVE TEMPERATURES AND PRESSURES Internet Version for Reference OnlyInternet Version for Reference Only Installation Water Connections continuedInternet Version for Reference Only OPEN FLAME FOR TESTINGInternet Version for Reference Only GENERAL OPERATIONCIRCUMSTANCES SHALL FLAMMABLE MATERIALS, SUCH AS GASOLINE OR PAINT THINNER BE USED OR STORED IN THEWARNING If you do not follow these instructions exactly, a fire or Internet Version for Reference OnlyInternet Version for Reference Only THERMOSTAT ADJUSTMENTDANGER Internet Version for Reference OnlyBurner Flame Check Internet Version for Reference Only MAINTENANCECIRCUMSTANCES SHALL FLAMMABLE MATERIALS, SUCH AS GASOLINE OR PAINT THINNER BE USED OR STORED IN THEInternet Version for Reference Only Maintenance continuedWARNING! THIS WATER MAY BE HOT Internet Version for Reference Only READ THE WARRANTY FOR A FULL EXPLANATION OF THE LENGTHOF TIME THAT PARTS AND THE WATER HEATER ARE WARRANTED Internet Version for Reference Only PARTS LISTCertain Models Optional Not ShownDIRECT VENT WATER HEATER Internet Version for Reference OnlyVENT-AIR INTAKE KITS Internet Version for Reference OnlyInternet Version for Reference Only THE FOLLOWING INSTRUCTIONS ARE FOR INSTALLATION OF GAS WATER HEATERSSUITABLE FOR WATER POTABLE HEATING AND SPACE HEATING