Flame Sensor Testing Procedure

WARNING

120 volt potential exposure. Use caution

making voltage checks to avoid

personal injury. Flame sensor may be

too hot to handle, take necessary

precautions

 

 

 

 

 

Refer to ignition module/control board

 

 

Refer to illustration below, is there

 

 

illustration.(24 volts should maintain beyond the

 

 

Y

 

1.5 second flame proving period.)

Y

Flame sensing circuit OK

a minimum of 1 micro amp during

 

Hot Surface Ignition Models:

 

 

 

1.5 second flame proving period?

 

 

Is there 24 volts AC at locations P3(2) & P3(5)?

 

 

 

 

 

 

 

Direct Spark Ignition Models:

 

 

N

 

 

 

 

Is there 24VAC between P5(5) and P5(8)?

 

 

 

 

 

 

Replace flame sensor with

N

 

 

With flame sensor Disconnected

 

Call for

 

 

from ignition module, check

 

Y

 

gasket

 

 

 

 

and/or wire lead.

technical support

 

 

continuity to ground.

 

 

 

 

 

Is there continuity to ground?

 

(see “Flame Sensor

 

 

 

N

 

 

 

Replacement Procedure”)

 

 

 

 

 

 

 

 

 

 

 

Remove flame sensor from water heater.

 

 

 

 

 

Check continuity from tip of flame sensor N

 

 

Volt meter set to

 

 

to end of wire lead.

 

 

 

 

Micro amps setting

 

 

Is there continuity?

 

 

 

 

 

 

 

 

 

 

(µA)

 

 

Y

 

 

 

 

 

 

 

 

 

N

 

Meter

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

probe

 

 

 

Is flame sensor free

Y

Is ceramic of flame

 

 

 

 

of oxidation?

 

sensor cracked?

Flame

 

 

 

 

 

 

 

 

 

 

 

N

 

 

Y

 

sensor

 

 

 

 

 

 

terminal

Meter

Flame sensor

 

 

 

 

 

 

 

 

 

 

 

 

probe

Clean or replace

 

 

 

 

 

terminal on

 

Replace flame sensor.

 

 

 

flame sensor.

 

 

 

 

ignition module.

(see “Flame Sensor

 

(see “Flame Sensor

 

 

 

 

 

 

Replacement

 

 

HOT SURFACE IGNITION MODELS

Replacement

 

 

 

 

 

 

Procedure”)

 

 

Procedure”)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Meter probe

Flame sensor

terminal

Volt meter set to

Micro amps setting

(µA)

CONTROL BOARD

 

 

 

 

 

 

3

 

1

2

 

 

 

 

2

 

 

 

 

 

1

6

3

 

 

1

1

3

8

5

 

 

 

 

 

1

2

3

 

 

5

 

4

1

 

 

3

 

1

 

 

 

 

 

 

4

 

J1

P5

P4

P9

P10

P2

P3

P7

Flame sensor

terminal onMeter probe control board.

DIRECT SPARK IGNITION MODELS

62

 

62

Page 62
Image 62
Bradford-White Corp EF100T250(E)*(N Flame Sensor Testing Procedure, Gasket, Check continuity from tip of flame sensor N

EFR160T120*(EN, EF100T250(E)*(N, EF100T399(E)*(N, EF100T300(E)*(N, EF60T125(E)*(N specifications

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