Installation Instructions | Power Steering Conversion Kit |
4.Remove front bumper (A, Figure 3) by removing the four
5.Remove muffler lower heat shield (B, Figure 3) by removing the four
6.Loosen but do not remove all four
D |
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C |
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| E |
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| D |
C | A | B |
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Figure 3 Bumper and Heat Shield Removal
A.Bumper
B.Lower Heat Shield
C.Torx Screws, 5/16-18
D.Whiz Lock Screws, 1/4-20
E.Whiz Lock Screws, Support Plate, 3/8-16
9.Remove spacer (A, Figure 5) from original axle cen- ter mount (B). Inspect spacer for wear. Replace spacer if excessive wear is indicated.
B |
A |
Figure 5 Spacer Removal
A.Spacer
B.Original Axle
10.Thread
11Attach spacer (E), ball joint (C), and
(F) to mount (K) on axle as shown.
12.Attach steering cylinder (B) to axle (A) using
a M16 x 110mm capscrew (I), two 5/8 flat washers (H), a spacer (G), and M16 lock nut (J) as shown.
13.Tighten lock nut (J) to 150 ft. lbs (203.4 Nm).
14.Tighten lock nut (F) to 48 ft. lbs (60.3 Nm).
7.Remove front axle and steering linkage. See
SERVICE MANUAL, SECTION 8 - Steering & Front Wheel Repair.
8.Remove
| D |
C | B |
| A |
Figure 4 |
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A. | B. Original Axle |
C. Capscrews, | D. Lock Nuts, |
J | H | |
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A | G | |
H | ||
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K |
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| B | |
E | I | |
| D | |
C | F |
Figure 6 Steering Cylinder Installation
A. | New Axle | B. Steering Cylinder |
C. | Ball Joint | D. Jam Nut, |
E. | Spacer | F. Lock Nut, |
G. | Spacer | H. Flat Washer, 5/8 |