SECTION II: KNOCKDOWN BOILER ASSEMBLY

A.REMOVAL OF BARE BOILER FROM SKID

1.Boiler is secured to skid with 4 bolts, 2 in front and 2 in rear of shipping skid, see Figure 3. Remove all bolts.

Figure 3: Knockdown Boiler Removal from Skid

2.Tilt boiler to right and to rear. Using right rear leg as pivot, rotate boiler 90° in a clockwise direction, and lower left side of boiler to floor. Tilt boiler and remove skid.

B.MOVE BOILER TO PERMANENT POSITION by sliding or walking.

C.TEST BOILER FOR LEAKS before installing controls, trim, and jacket, and before connecting to heating system.

1.Loosen nuts on tie rods until only finger tight.

2.Install pressure gauge (at least 50 PSI capacity), a hose to the city water and a valve in the supply tapping. Plug remainder of tappings.

3.Fill boiler with water and apply a pressure of at least 10 PSI but no more than 50 PSI gauge pressure.

WARNING

Assure that there is no air left inside boiler when checking for leaks. Do not test for leaks with pressuriz ed air.

4.Examine boiler carefully inside and outside for leaks or damage due to shipment or handling.

D.DRAIN WATER FROM BOILER. Remove gauge, valve and plugs from those tappings to be used. Leave other tappings plugged or bushed according to Figure 5.

E.INSPECT JOINTS BETWEEN SECTIONS. All joints are factory sealed. If there are any spaces due to shipment or handling, seal them with boiler putty.

F.INSPECT FLUE COVER PLATES for tightness. If loose, retighten mounting hardware. If flue plate or sealing rope is damaged, repair or replace as needed.

G.INSTALL AND SECURE CANOPY with gasket and hardware provided to ensure gas tight seal — see Figure 4.

Figure 4: Boiler Canopy Installation

1.Cut two (2) strips 13 ¾” long from the roll of gasket insulation. Place one (1) strip across the top of the front section and the other across the rear section as shown in Figure 4.

2.Cut the remainder of the roll into two (2) equal pieces. Place each piece along the sides, allowing the ends to overlap the front and rear pieces.

CAUTION

Do not allow any flueway blockage by gasket.

3.Position canopy body within the retaining bar which borders the flueway openings on top of the bare boiler block assembly.

NOTICE

Jacket support bracket must be facing left side of boiler - see Figure 4. Jacket will not fit if bracket is not oriented correctly.

4.Secure canopy to boiler with two (2) 1/4" - 20 x 3" long carriage bolts, 1/4" flat washers and 1/4" - 20 wing nuts provided.

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Burnham V8 Series manual Section II Knockdown Boiler Assembly, Removal of Bare Boiler from Skid
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V8 Series specifications

The Burnham V8 Series is a prestigious line of oil-fired boilers renowned for their efficiency, reliability, and advanced design features. Tailored for residential and light commercial applications, this series exemplifies the perfect blend of tradition and modern technology, ensuring long-term performance and comfort for users.

One of the hallmark features of the Burnham V8 Series is its exceptional cast iron construction, which provides durability and superior heat retention. This robust design allows for an extended lifespan while ensuring that the boiler can withstand the rigors of daily use. The cast iron sections are engineered to facilitate optimal heat transfer and efficiency.

The V8 Series boasts an impressive fuel efficiency rating, often exceeding 85%. This high efficiency is achieved through a combination of advanced combustion technology and the boiler's thoughtful design, which minimizes heat loss. Users benefit not only from lower energy bills but also from a reduced environmental footprint, making the Burnham V8 Series a sustainable choice for heating solutions.

In terms of technology, the Burnham V8 Series features a standing pilot ignition system or an optional intermittent ignition device that enhances safety and efficiency. The advanced burner design allows for smooth operation and excellent fuel utilization, further contributing to the overall economy of the system.

Another notable characteristic is the versatility of the Burnham V8 Series. It can be easily adapted to work with various heating systems, including hot water heating applications. Its compatibility with different fuels, such as natural gas or oil, gives users the flexibility to choose the best energy source for their needs, providing longevity and value.

The installation process is made straightforward with ample connectivity options for plumbing and flue. Its compact design enables easier placement within homes or commercial spaces without compromising performance. Furthermore, the boiler is backed by extensive warranties, ensuring peace of mind for homeowners and businesses alike.

In conclusion, the Burnham V8 Series stands out as a reliable and efficient heating solution, blending robust construction with advanced technology. Its commitment to performance, versatility, and efficiency makes it an excellent choice for meeting the heating demands of various applications while promoting environmental responsibility. Whether for a single-family home or a light commercial building, the Burnham V8 Series remains a trusted leader in the industry.
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