Campbell Hausfeld warranty Troubleshooting Chart, GN0950 and GN0800, Symptom, Possible Causes

Models: GN0800 GN0950

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Troubleshooting Chart

 

 

 

 

 

GN0950 and GN0800

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Troubleshooting Chart

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Symptom

Possible Cause(s)

Corrective Action

 

 

 

 

 

 

 

 

Zero output from receptacles

1. Engine speed is too slow

1.

Adjust engine speed

 

 

 

2.

Open or shorted wiring

2.

Clean and reconnect all wiring

 

 

 

3.

Faulty capacitor

3.

Replace capacitor

 

 

 

4.

Open/shorted rotor or stator windings

4.

Test winding resistance, replace winding

 

 

 

 

 

 

if necessary

 

 

 

5.

Open rectifier

5.

Test rectifier, replace if necessary

 

 

 

 

 

 

 

 

 

Low output voltage with no load

 

 

 

 

 

 

6 Vac or above

1. Engine speed is too slow

1.

Adjust engine speed

 

 

 

2.

Open rectifier

2.

Test rectifier, replace if necessary

 

 

 

3.

Faulty capacitor

3.

Replace capacitor

 

 

 

4.

Open/shorted rotor or stator windings

4.

Test winding resistance, replace winding

 

 

 

 

 

 

if necessary

 

 

Below 6 Vac

1. Generator head not magnetized

1.

Re-magnetize generator head

 

 

 

 

 

 

 

 

High output voltage with no load

1. Faulty capacitor

1.

Replace capacitor

 

 

 

2.

Engine speed is too fast

2.

Adjust engine speed

 

 

 

 

 

 

 

 

Low output voltage under load

1. Open rectifier

1.

Test rectifier, replace if necessary

 

 

 

2.

Engine speed too slow at full load

2.

Adjust engine speed

 

 

 

3.

Excessive load applied

3.

Reduce the applied load

 

 

 

 

 

 

 

 

Erratic output voltage

1. Dirty, corroded, or loose wiring

1.

Referring to the wiring diagram, clean

 

 

 

 

connection

 

and reconnect all wiring

 

 

 

2.

Unbalanced load applied

2.

Remove all loads, then apply each one

 

 

 

 

 

 

individually to determine which one is

 

 

 

 

 

 

causing erratic function

 

 

 

 

 

 

 

 

Noisy operation

1. Loose generator or engine bolt

1.

Tighten all mountings

 

 

 

2.

Short circuit in generator field or load

2.

Test winding resistance, replace field

 

 

 

 

 

 

winding if necessary

 

 

 

 

 

 

Test load devices for shorts. Replace

 

 

 

 

 

 

defective load device.

 

 

 

3.

Faulty bearing

3.

Replace bearing

 

 

 

 

 

 

 

 

Engine won’t start

1. No fuel.

1.

Check fuel. Use a 50:1 mix of gas and oil.

 

 

 

 

 

 

(See page 2)

 

 

 

2.

Fuel switch is in closed position.

2.

Place fuel switch in open position.

 

 

 

3.

Engine switch is in closed position.

3.

Place engine switch in open position.

 

 

 

4.

Spark plug dirty or wrong gap

4.

Clean spark plug. Adjust gap. (See page 3)

 

 

 

 

 

 

Replace if necessary.

 

These diagnostic and repair procedures should be performed by an authorized service center.

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Campbell Hausfeld warranty Troubleshooting Chart, GN0950 and GN0800, Symptom, Possible Causes, Corrective Action