See Warranty on page 12 for important information about the use of this product.

Operating Instructions and Parts Manual

WS4369 and WS4469

 

 

Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described. Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or property damage! Retain instructions for future reference.

Shielded Metal

Arc Welder

Table of Contents

Descripion . . . . . . . . . . . .1 Unpacking . . . . . . . . . . . 1 Specifications . . . . . . . . . . 1 Circuit Requirements . . . . . . . 2 Components and Controls . . . . . 2 Safety Guidelines . . . . . . . . .2 General Safety Information . . . 2 - 4 Glossary of Terms . . . . . . . . .5 Installation . . . . . . . . . . . 6 Operation . . . . . . . . . . . .6 Welding Guidelines . . . . . . 7 - 9

General . . . . . . . . . . . 7 Striking an Arc . . . . . . . . 7 Arc Welding Basics . . . . . . .7 Electrode Type and Size . . . . .7 AWS Electrode Classification . . .7 Commonly Used Electrodes . . . 8 Current . . . . . . . . . . . . . . . . . . . . . . .8 Weld Angle . . . . . . . . . .8 Arc Length . . . . . . . . . . 8 Travel Speed . . . . . . . . . 8 Slag Removal . . . . . . . . . 8 Welding Positions . . . . . . . 9 Weld Pass . . . . . . . . . . .9

Maintenance . . . . . . . . . .10 Troubleshooting Chart . . . . . . . . . . . .10 Replacement Parts List . . . . . . 11 Warranty . . . . . . . . . . . .12

Description

These Campbell Hausfeld electric arc (stick) welding machines run on 230 volt, single phase input power. These welders are equipped with infinite amperage control to accurately select the proper current needed for various welding conditions. Internal components are thermostatically protected.

These welding systems are designed for use with the Shielded Metal Arc Welding (SMAW) process. As delivered from the factory, these welders can weld with up to 5/32 inch diameter electrodes.

Model WS4369 is an AC output welder. Model WS4469 is an AC and DC output welder. There are two levels of AC output on each machine. The cable with the ground clamp is inserted into the AC COM socket and the cable with the electrode holder is inserted into the AC LO or AC HI socket, depending on the output current range needed. The WS4469 has two extra sockets labeled DC+ and DC-. The cables are connected to these sockets for DC welding. The polarity is dependent on the output needed. Do not try to use more than one pair of sockets at a time.

Unpacking

After unpacking the unit, inspect carefully for any damage that may have occurred during transit. Check for loose, missing or damaged parts. Make sure to tighten fittings, bolts, etc., before putting unit into service. Check to be sure all supplied accessories are enclosed with the unit. In case of questions, damaged or missing parts, please call 1-800-746-5641 for customer assistance.

Specifications

WS4369 Output

 

Weld Voltage . . . . . .

. 33 V AC

Weld Current . . . . . .

225 A AC

Duty Cycle. . . . . . . .

. . 20%

Maximum Open

 

Circuit Voltage . . . . . .

75 V AC

WS4469 Output

Weld Voltage . . . 33 V AC / 25 V DC Weld Current . . 225 A AC / 160 A DC Duty Cycle. . . . . . . . . . 20% Maximum Open

Circuit Voltage . . 75 V AC / 70 V DC

Input Voltage. . . . . .

230 V AC

Input Current . . . . . .

.

.

50 A

Input Frequency. . . . .

.

. 60 Hz

Circuit Breaker or

 

 

 

 

Slow Blow Fuse. . . . .

. .

 

. 50 A

Power Cord Length . . .

. .

 

. 6

FT

Electrode Cord Length. .

. .

 

14

FT

Grounding Cord Length. .

.

.

6

FT

REMINDER: Keep your dated proof of purchase for warranty purposes!

Attach it to this manual or file it for safekeeping.

© 2009 Campbell Hausfeld/Scott Fetzer

For parts, product & service information

IN973900AV  6/09

 

visit www.chpower.com or call 1-800-746-5641