Step 11—Check Charge

Service valve gage ports are not equipped with Schrader valves. To prevent personal injury, make sure gage manifold is connected to the valve gage ports before moving valves off fully back seated position. Wear safety glasses and gloves when handling refrigerant.

UNIT CHARGE

Factory charge and charging method are shown on pink charging label. With unit operating, charge Puron® units with liquid using a commercial type metering device in manifold hose. Charge refrigerant into suction line.

NOTE: Unit is to be charged in high capacity only. Charging in low capacity may cause compressor chattering and possible damage to the compressor.

NOTE: If subcooling charging conditions are not favorable, charge must be weighed in accordance with unit rating plate ± 0.6 oz/ft of 3/8-in. liquid line above or below 15 ft respectively.

EXAMPLE: To calculate additional charge required for a 25-ft

line set: 25 ft - 15 ft = 10 ft X 0.6 oz/ft = 6 oz of additional charge.

COOLING ONLY PROCEDURE

1.Operate unit a minimum of 15 minutes before checking charge.

2.Measure liquid service valve pressure by attaching an accurate gage to service port.

3.Measure liquid line temperature by attaching an accurate thermistor type or electronic thermometer to liquid line near outdoor coil.

4.Refer to Table 4 for required subcooling temperature.

5.Refer to Table 3. Find the point where required subcooling temperature intersects measured liquid service valve pressure.

6.To obtain required subcooling temperature at a specific liquid line pressure, add refrigerant if liquid line temperature is higher than indicated or reclaim refrigerant if temperature is lower. Allow a tolerance of ± 3°F.

.

UNIT CHARGE

Factory charge and charging method are shown on pink charging label. Puron® refrigerant cylinders contain a dip tube which

allows liquid refrigerant to flow from cylinder in upright

position. Charge Puron units with cylinder in upright position and a commercial type metering device in manifold hose. Charge refrigerant into suction line.

NOTE: Unit is to be charged in high capacity only. Charging in low capacity may cause compressor chattering and possible damage to the compressor.

NOTE: If subcooling charging conditions are not favorable, charge must be weighed in accordance with unit rating plate ± 0.6 oz/ft of 3/8-in. liquid line above or below 15 ft respectively.

EXAMPLE: To calculate additional charge required for a 25 ft line

set: 25 ft - 15 ft = 10 ft x 0.6 oz/ft = 6 oz of additional charge.

Step 12—System Functions and Sequence of Operation

The outdoor unit control system has special functions. The following is an overview of the two-speed control functions:

COOLING OPERATION

This product utilizes a 2-stage cooling indoor thermostat. With a call for first stage cooling (Yl), the outdoor fan and low capacity compressor are energized. If low capacity cannot satisfy cooling demand, high capacity is energized (Yl and Y2 or Y2 only) by the second stage of indoor thermostat. After second stage is satisfied,

Table 3—Required Liquid-Line Temperature (°F)

LIQUID

 

REQUIRED SUBCOOLING

 

PRESSURE AT

 

 

TEMPERATURE

 

SERVICE VALVE

 

 

 

 

(°F)

 

 

(PSIG)

8

12

 

14

 

16

18

18

 

 

 

 

 

 

 

 

 

189

58

56

 

54

 

52

50

48

195

60

58

 

56

 

54

52404

50

202

62

60

 

58

 

56

54

52

208

64

62

 

60

 

58

56

54

215

66

64

 

62

 

60

58

56

222

68

66

 

64

 

62

60

58

229

70

68

 

66

 

64

62

60

236

72

70

 

68

 

66

64

62

243

74

72

 

70

 

68

66

64

251

76

74

 

72

 

70

68

66

259

78

76

 

74

 

72

70

68

266

80

78

 

76

 

74

72

70

274

82

80

 

78

 

76

74

72

283

84

82

 

80

 

78

76

74

291

86

84

 

82

 

80

78

76

299

88

86

 

84

 

82

80

78

308

90

88

 

86

 

84

82

80

317

92

90

 

88

 

86

84

82

326

94

92

 

90

 

88

86

84

335

96

94

 

92

 

90

88

86

345

98

96

 

94

 

92

90

88

354

100

98

 

96

 

94

92

90

364

102

100

 

98

 

96

94

92

374

104

102

 

100

 

98

96

94

384

106

104

 

102

 

100

98

96

395

108

106

 

104

 

102

100

98

406

110

108

 

106

 

104

102

100

416

112

110

 

108

 

106

104

102

427

114

112

 

110

 

108

106

104

439

116

114

 

112

 

110

108

106

450

118

116

 

114

 

112

110

108

462

120

118

 

116

 

114

112

110

474

122

120

 

118

 

116

114

112

486

124

122

 

120

 

118

116

114

499

126

124

 

122

 

120

118

116

511

128

126

 

124

 

122

120

118

 

 

 

 

 

 

 

 

 

the unit returns to low-speed operation until first stage is satisfied or until second stage is required again. When both first stage and second stage cooling are satisfied, the compressor will shut off.

NOTE: If unit has not operated within the past 12 hr, or following a unit power-up, upon the next thermostat high- or low-speed demand, unit operates for a minimum of 5 minutes on high-speed.

NOTE: When two-speed unit is operating at low speed, system vapor (suction) pressure will be higher than a standard single- speed system or high-speed operation.

NOTE: Outdoor fan motor will continue to operate for one minute after compressor shuts off, when outdoor ambient is greater than or equal to 100°F.

STATUS FUNCTION LIGHTS

A system control STATUS function light is located on the outdoor unit control board. (See Fig. 12.) The STATUS light provides indication signals for several system operations. See Table 5 for codes and definitions. Table 5 also provides the order of signal importance.

NOTE: Only one code will be displayed on the outdoor unit control board (the most recent, with the highest priority).

11

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Carrier 38TDB Required Liquid-Line Temperature F, Check Charge, System Functions and Sequence of Operation