10.System Controls: To ensure that no catastrophic system failures occur, verify that system controls are functioning and that the sequencing is correct.
11.Freeze Protection for Water System: Verify that freeze protection is provided for the building loop water system when outdoor design conditions require it. Inadequate freeze protection can lead to expensive tower and system piping repairs.
12.System Water Loop: Verify that all air is bled from the system. Air in the system impedes unit operation and causes corrosion in the system piping.
13.Unit Filters: To avoid system damage, check that the unit filter is clean.
14.Unit Fans: Manually rotate fans to assure free rotation. Ensure that fans are properly secured to the fan shaft. Do not oil fan motors on start-up since they are lubricated at the factory.
15.System Control Center: Examine the system control and alarm panel for proper installation and operation to ensure control of the temperature set-points for operation of the system’s heat rejector and boiler (when used).
16.Miscellaneous: Note any questionable aspects of the installation.
17.Air Coil: To obtain maximum performance, the air coil should be cleaned before starting the unit. A ten percent solution of dishwasher detergent and water is recom- mended for both sides of the coil. Rinse thoroughly with water.
FIELD SELECTABLE INPUTS
Jumpers and DIP (dual in-line package) switches on the control board are used to customize unit operation and can be configured in the field.
IMPORTANT: Jumpers and DIP switches should only be clipped when power to control board has been turned off.
C Control Jumper Settings (See Fig. 4)
WATER COIL FREEZE PROTECTION (FP1) LIMIT SETTING — Select jumper 3, (JW3-FP1 Low Temp) to choose FP1 limit of 10 F or 30 F. To select 30 F as the limit, DO NOT clip the jumper. To select 10 F as the limit, clip the jumper.
AIR COIL FREEZE PROTECTION (FP2) LIMIT SET- TING — Select jumper 2 (JW2-FP2 Low Temp) to choose FP2 limit of 10 F or 30 F. To select 30 F as the limit, DO NOT clip the jumper. To select 10 F as the limit, clip the jumper.
ALARM RELAY SETTING — Select jumper 1 (JW1-AL2 Dry) for connecting alarm relay terminal (AL2) to 24 vac (R) or to remain as a dry contact (no connection). To connect AL2 to R, do not clip the jumper. To set as dry contact, clip the jumper.
C Control DIP Switches — The C Control has 1 DIP switch block with two switches. See Fig. 4.
PERFORMANCE MONITOR (PM) — DIP switch 1 will enable or disable this feature. To enable the PM, set the switch to ON. To disable the PM, set the switch to OFF.
STAGE 2 — DIP switch 2 will enable or disable compressor delay. Set DIP switch to OFF for stage 2 in which the compres- sor will have a 3-second delay before energizing.
NOTE: The alarm relay will not cycle during Test mode if switch is set to OFF, stage 2.
D Control Jumper Settings
WATER COIL FREEZE PROTECTION (FP1) LIMIT SETTING — Select jumper 3, (JW3-FP1 Low Temp) to choose FP1 limit of 10 F or 30 F. To select 30 F as the limit, DO NOT clip the jumper. To select 10 F as the limit, clip the jumper.
AIR COIL FREEZE PROTECTION (FP2) LIMIT SET- TING — Select jumper 2 (JW2-FP2 Low Temp) to choose FP2 limit of 10 F or 30 F. To select 30 F as the limit, DO NOT clip the jumper. To select 10 F as the limit (for anti-freeze sys- tems), clip the jumper.
ALARM RELAY SETTING — Select jumper 4 (JW4-AL2 Dry) for connecting alarm relay terminal (AL2) to 24 vac (R) or to remain as a dry contact (no connection). To connect AL2 to R, do not clip the jumper. To set as dry contact, clip the jumper.
LOW PRESSURE SETTING — The D Control can be con- figured for Low Pressure Setting (LP). Select jumper 1 (JW1- LP Norm Open) for choosing between low pressure input normally opened or closed. To configure for normally closed operation, do not clip the jumper. To configure for normally open operation, clip the jumper.
D Control DIP Switches — The D Control has 2 DIP switch blocks. Each DIP switch block has 8 switches and is labeled either S1 or S2 on the circuit board.
DIP SWITCH BLOCK 1 (S1) — This set of switches offers the following options for D Control configuration:
Performance Monitor (PM) — Set switch 1 to enable or dis- able performance monitor. To enable the PM, set the switch to ON. To disable the PM, set the switch to OFF.
Compressor Relay Staging Operation — Switch 2 will en- able or disable compressor relay staging operation. The com- pressor relay can be set to turn on with stage 1 or stage 2 call from the thermostat. This setting is used with dual stage units (units with 2 compressors and 2 D controls) or in master/slave applications. In master/slave applications, each compressor and fan will stage according to its switch 2 setting. If switch is set to stage 2, the compressor will have a 3-second delay before ener- gizing during stage 2 demand.
NOTE: If DIP switch is set for stage 2, the alarm relay will not cycle during Test mode.
Heating/Cooling Thermostat Type — Switch 3 provides selec- tion of thermostat type. Heat pump or heat/cool thermostats can be selected. Select OFF for heat/cool thermostats. When in heat/cool mode, Y1 is used for cooling stage 1, Y2 is used for cooling stage 2, W1 is used for heating stage 1 and O/W2 is used for heating stage 2. Select ON for heat pump applications. In heat pump mode, Y1 used is for compressor stage 1, Y2 is used for compressor stage 2, W1 is used for heating stage 3 or emergency heat, and O/W2 is used for RV (heating or cooling) depending upon switch 4 setting.
O/B Thermostat Type — Switch 4 provides selection for heat pump O/B thermostats. O is cooling output. B is heating out- put. Select ON for heat pumps with O output. Select OFF for heat pumps with B output.
Dehumidification Fan Mode (Not used on 50RTG) — Switch 5 provides selection of normal or dehumidification fan mode. Select OFF for dehumidification mode. The fan speed relay will remain OFF during cooling stage 2. Select ON for normal mode. The fan speed relay will turn on during cooling stage 2 in normal mode.
Switch 6 — Not used.
Boilerless Operation — Switch 7 provides selection of boiler- less operation and works in conjunction with switch 8. In boilerless operation mode, only the compressor is used for heating when FP1 is above the boilerless changeover tempera- ture set by switch 8 below. Select ON for normal operation or select OFF for boilerless operation.