Carrier PC 111 III. START-UP, IV. NOTES

Manufacturer reserves the right to discontinue, or change at any time, specifications or designs witho ut notice and without incurring obligations.

PC 111 Catalog No. 534-763 Printed in U.S.A. Form 48/50F,J-3 T Pg CL-2 3-00 Replaces: 48/50F,J-1T

Book 1 1

Tab 1a 1b

Copyright 2000 Carrier Corporation

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CUT ALONG DOTTED LINE CUT ALONG DOTTED LINE

III. START-UP

CHECK EVAPORATOR FAN SPEED AND RECORD.

CHECK CONDENSER FAN SPEED AND RECORD.

AFTER AT LEAST 10 MINUTES RUNNING TIME, RECORD THE FOLLOWING MEASUREMENTS:

ELECTRICAL

SUPPLY FAN AMPS EXHAUST FAN AMPS

ELECTRIC HEAT AMPS L1 L2 L3 (50 SERIES UNITS ONLY)

TEMPERATURES

OUTDOOR-AIR TEMPERATURE F DB (Dry-Bulb)

RETURN-AIR TEMPERATURE F DB F WB (Wet-Bulb)

COOLING SUPPLY AIR F

PRESSURES

GAS INLET PRESSURE IN. WG (48 SERIES UNITS ONLY)

GAS MANIFOLD PRESSURE STAGE NO. 1 IN. WG STAGE NO. 2 IN. WG (48 SERIES

UNITS ONLY)

REFRIGERANT SUCTION CIRCUIT NO. 1 PSIG CIRCUIT NO. 2 PSIG

REFRIGERANT DISCHARGE CIRCUIT NO. 1 PSIG CIRCUIT NO. 2 PSIG

VERIFY REFRIGERANT CHARGE USING CHARGING CHARTS IN UNIT INSTALLATION INSTRUCTIONS

GENERAL

ECONOMIZER MINIMUM VENT SETTING TO JOB REQUIREMENTS

IV. NOTES

COMP A1 COMP A2 COMP B1 COMP B2

OIL PRESSURE

SUCTION PRESSURE

SUCTION LINE TEMP

DISCHARGE PRESSURE

DISCHARGE LINE TEMP

ENTERING CONDENSER AIR TEMP

LEAVING CONDENSER AIR TEMP

EVAP ENTERING AIR DB TEMP

EVAP ENTERING AIR WB TEMP

EVAP LEAVING AIR DB TEMP

EVAP LEAVING AIR WB TEMP

COMPRESSOR AMPS (L1)

COMPRESSOR AMPS (L2)

COMPRESSOR AMPS (L3)

Contents

Main Controls Operation, and Troubleshooting CONTENTS 48FK,JK034-104 48FM078-104 50FK,FY,JK,JY034-104 50FM,FS078-104 Variable-Air Volume Rooftop Units CONTENTS (cont) SAFETY CONSIDERATIONS GENERAL Rooftop Information VAV Control System Processor Board Fig. 1 Processor Board Page Relay Board Display Board Thermistors Table 3 Output Pin and Terminal Assignments Fig. 5 Relay Board Compressor Operation Accessory Board Single-Step Demand Limit Demand Limit Control Module (DLCM) Page Page Economizer Page Supply Fan Variable Frequency Drive (VFD) High Capacity Modulating Power Exhaust Variable Frequency Drive (48FM and 50FM,FS Units Only) Temperature Reset CONTROLS INSTALLATION Control Wiring Space Temperature Reset Page Page Page Page Demand Limit Control From Remote Building Management System (BMS) [(P3 SASP) X(0.6 F) X (TR R@13.3) ] Smoke Control Modes Page Air Pressure Tubing 034-048 UNITS Fig. 32 Smoke Control Wiring 054-104 UNITS 48FK, JK AND 50FK, JK034-104 UNITS 48FM, AND 50FM, FS034-104 UNITS START-UP Initial Check Configuration Header DIP Switches Adjusting Set Points Potentiometers Supply Fan Control with IGV Option Supply Fan Control with VFD Option STOP RESET RUN READ WRITE Modulating Power Exhaust (Option or Acces- sory) (48FK,JK and 50FK,JK Units) The Mod- High Capacity Power Exhaust (48FM and 50FM,FS Units) The power exhaust VFD will modu- START UNIT Quick Test Program Turn on power to unit. Table 16 Quick Test, Unit Configuration and Switch Check Table 17 Quick Test, Thermistor and Potentiometer Check Table 18 Quick Test, Output Relay Check OPERATING INFORMATION Digital Display The VAV control system uses a 2-digit Operating Sequence The sequence presented be- Head Pressure Control All units have as standard a Page Supply Fan Control with IGV In most VAV units, Supply Fan Control with VFD When equipped Modulating Power Exhaust (48FK,JK and 50FK,JK Units Option or Accessory) The pow- High Capacity Modulating Power Exhaust (48FM and 50 FM,FS Units) The high-capacity Unit Staging Compressor loading and unloading se- Page Page Page Table 20 Compressor Loading and Unloading Sequences Fig. 48 Modulating Power Exhaust Return End Sheet Metal Skin Detail; 48FM and 50FM,FS Units Table 20 Compressor Loading and Unloading Sequences (cont) TROUBLESHOOTING Checking Display Codes To view the digital dis- Complete Unit Stoppage If the unit is off, there are Single Circuit Stoppage If a single circuit stops, Restart Procedure Before attempting to restart the Diagnostic Codes Diagnostic codes are warnings of Page Page Thermistor Troubleshooting The VAV con trol Electronic Controls Checkout The following will Page Page Page Enthalpy Sensor Checkout To test operation of Economizer Motor All control of the motor (i.e., Supply Fan Variable Frequency Drive Page Table 30 Carrier Default Program Parameter Values (Supply Fan VFD) Power Exhaust Variable Frequency Drive (48FM and 50FM,FS) Fig. 56 Variable Frequency Drive Terminal Block Unit Wiring A typical wiring schematic is shown in LEGEND AND NOTES FOR FIG. 57 Page Page Page SERVICE TRAINING START-UP CHECKLIST I. PRE-START-UP: II. PRELIMINARY CHECKLIST ITEMS: III. START-UP IV. NOTES