Assembly - 466231203

• Unpack and remove all protective packaging.

1.Position bottom shelf with the 4-hole pattern to the left side. See Fig. 1.

VERY IMPORTANT: The labels on the cart legs indicate their assembly position to the bottom shelf. LF=Left Front, LR=Left Rear, RF=Right Front, and RR=Right Rear. Labels should face inward toward each other when correctly assembled. Remaining components cannot be assembled if leg positions are incorrect.

2.Install the four cart legs to the indicated corners of the bottom shelf using 8 of the 1/4x2-1/2"Phillips-head screws provided. Do not fully tighten screws.

3.Install cross braces, facing inward, to cart legs on both sides using 8 of the 1/4x1/2" Phillips-head screws. Fully tighten. See Fig. 1.

FIGURE 1

Cross

Brace

LR

LF

Bottom

Shelf

4-hole pattern toward left side

RR

RF

6 • 466231203

4.Screw the 4 casters into the caster seats in the bottom of each cart leg. Turn the threaded caster stem by hand, clockwise until it stops. Fully tighten with the wrench provided. See Fig. 2.

5.Install the two side panels and one rear panel to the cart by using 4 of the 3/16x3/8" Phillips-head screws on each panel. Leave rear panel screws loose. See Fig. 2.

FIGURE 2

Side

panel

Rear panel

Caster

Side panel

6.USE CAUTION when handling the pull-out tank tray. Slide rails have sharp edges. Install the handle on the pull-out tank using 2 of the 1/4" nuts. Fully tighten. See Fig. 3.

7.Fully extend the pull-out tank tray and attach the slide rails to the 4-hole pattern in the bottom shelf using 4 of the 1/4x1/2" Phillips-head screws. Fully tighten. See Fig. 3.

FIGURE 3

Handle

Slide

Rail

Pull-out tank tray

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Char-Broil 466231203 manual Assembly, Unpack and remove all protective packaging