Installation,Operation& MaintenanceManual
Volume
COUNTRY FLAME TECHNOLOGIES
Version
WOODBURNINGPRODUCTONLY
SMARTFIREPLACEFURNACESFP-33,FP-37,FP-42
Installation, Operation & Maintenance Manual
FOR YOUR SAFETY
Version
TABLE OF CONTENTS
Version
Please keep a copy for your personal records
Country Flame Technologies
FOREWORD
Version
SAFETY NOTES
viii
Version
FIREPLACE FURNACE SAFETY LABEL PP-741
Country Flame Technologies
INTRODUCTION
WHAT’S INCLUDED WITH YOUR SMART FIREPLACE?
1Chapter
MODEL
FIREPLACE FURNACE SPECIFICATIONS
MODEL
MODEL
Page
STEP 1 - FOOTINGS AND FOUNDATIONS
9 STEPS TO INSTALL A SMART FIREPLACE
Model
92” wide x 40” deep x 10” thick
Version
FIGURE 2 SINGLE OPENING FIREPLACE SYSTEMS
STEP 2 - CONCRETE PAD & HEARTH EXTENSIONS
FIGURE 3 OUTSIDE WALL PAD INSTALLATION
Version
FIGURE 4 INSIDE WALL PAD INSTALLATION
STEP 4 - FIREPLACE WALL & CHIMNEY CONSTRUCTION
STEP 3 - FIREPLACE POSITION ON THE CONCRETE PAD
FIREPLACE WALL CONSTRUCTION
FIGURE 5 MASONRY WALL INSTALLATION
STEP 5 - CHIMNEY FLUE INSTALLATION
Version
Angle Iron
Model No
Duct Size
Flue Size
FIGURE 7B MASONRY CHIMNEY INSTALLATION
FIGURE 7A MASONRY CHIMNEY INSTALLATION
Version
FIGURE 8A BLOWER INSTALLATION
STEP 6 - BLOWER INSTALLATIONS
Version
FIGURE 8B AIR INTAKE GRILLE INSTALLATION
FIGURE 9 PARTS DEFINITION
FIGURE 9A HEAT DISCHARGE BOOT
Version
STEP 7 - COMPLETION OF MASONRY BRICK FRONT
FIGURE 10 DAMPER PARTS
STEP 8 - FLUE DAMPER CONTROL INSTALLATION
FIGURE 11a DAMPER DOOR REMOVAL
FIGURE 11b DAMPER DOOR CONTROL
FIGURE 12 THERMAL SNAP DISK LOCATION
STEP 9 - ELECTRICAL SYSTEM
FIGURE 13 ELECTRICAL JUNCTION BOX
FIGURE 14 ELECTRICAL SYSTEM
Version
DUCTING OPTIONS
2Chapter
FIGURE 15 OPTIONAL SIDE VENTED FIREPLACE
Version
FIGURE 16a DUCTING SYSTEMS EXAMPLES
Version
FIGURE 16b DUCTING SYSTEMS EXAMPLES
FIREPLACE FURNACE OPERATIONAL REQUIREMENTS
DISPOSAL OF ASHES
INTERNAL THERMOSTAT
USE OF LIQUID FUELS
CREOSOTE FORMATION AND REMOVAL
HEATING WITH WOOD
WOOD
Version
4Chapter
FIREPLACE FURNACE MAINTENANCE REQUIREMENTS
Version
OUTSIDE COMBUSTION AIR
PROBLEM
TROUBLESHOOTING GUIDE
SOLUTION
CAUSE
SOLUTION
PROBLEM
CAUSE
Lack of Heat continued
Chapter
REPLACEMENT PARTS
REPLACEMENT PARTS cont’d
ELECTRICAL HARDWARE
PART DRAWINGS
PP-703
Version
110 CERAMIC SNAP DISK, PP-91
BLOWER, 525 CFM 2 each per fireplace, PP-558
RHEOSTAT 2 each per fireplace, PP-350
PP-558
DAMPER LOGO HANDLE, PP-37
THERMOSTAT, PP-563
PP-563
PP-80
INSULATION FOR TOP, SIDES, FRONT, AND BACK, PP-35
ALUMINUM CLEAN OUT DOORS, 8” x 8,” PP-559
PP-35
PP-559
ASH DUMP COVER, FP-0000-916
DAMPER DOOR ASSEMBLY, FP-0000-921
FP-0000-916
FP-0000-921
DAMPER ROD SLEEVE, FP-0000-918
YOKE BRACKET ASSEMBLY, FP-0000-923
FP-0000-923
FP-0000-918
DAMPER ROD, FP-0000-917
DAMPER ROD ASSEMBLY, FP-0000-920
DAMPER SCREW, PP-564
FP-0000-917
FP-42FLUE TO HT CHIMNEY ADAPTER, F-42-218
FP-33& FP-37FLUE TO HT CHIMNEY ADAPTER, F-218
F-218Optional
F-42-218Optional
FP-0000-32
GRILLE BACK, FP-0000-33 GRILLE FRONT, FP-0000-32
Version
AIR INTAKE GRILLE FRAME, FP-0000-924
AIR INTAKE GRILLE, PP-560
F-560
FP-0000-924
25-0051-00
FP-0000-925
Version
FP-0000-49
LOG GRATE optional, LG-900
Version
WARNING LABELS
FAN SWITCH LABEL
COMPANY LABEL
GRATE WARNING LABEL
WARNING LABELS cont’d
PP-1333
Version
Country Flame Technologies
900 George Street Marshfield, MO
Fold Here
Place Stamp Here
REQUIRED WARRANTY INFORMATION