DUKANE

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Application Note

 

Intelligent Assembly Solutions

AN400

 

 

 

 

 

Pin #

Conductor Color

 

 

1

Red

 

 

2

Black

 

 

3

Blue / Black

 

 

4

Green / White

 

 

5

Blue / White

 

 

6

Red / Black

 

 

7

White / Black

 

 

8

White

 

 

9

Orange

 

 

10

Blue

 

 

11

Orange / Black

 

 

12

Red / White

 

 

13

Green Black

 

 

14

Black / White

 

 

15

Green

 

 

 

 

 

 

Part Number

Length

 

 

200-1203

10 FT

 

 

200-1203-15

15 FT

 

 

200-1203-20

20 FT

 

 

200-1203-25

25 FT

 

 

200-1203-30

30 FT

 

 

 

 

 

Status Output signals for the J602 Connector:

There are four status output signals available on the J602 connector. Each of these outputs are driven by a solid state relay that creates a switch closure between the specified output pin and the Output Common pin. These pins can be configured within the DPC software menus to provide a signal that accommodates the requirements of most automation interface equipment. The available configurations for these output signals are:

Active High Outputs – This setting will produce a closed switch condition between the specified output pin and the Output Common pin when the output signal is activated. (Factory default setting)

Active Low Outputs - This setting will produce an open switch condition between the specified output pin and the Output Common pin when the output signal is activated.

Maintained Outputs - This setting will produce an output signal that is maintained from the completion of a welding cycle until the beginning of the next welding cycle activation. (Factory default setting)

Pulsed Outputs - This setting will produce an output signal that is pulsed a single time for 100 mS as the end of the welding cycle.

Note: Please refer to the Hardware menu section of the DPC IV manual for further information on these features.

Dukane Corporation

2900 Dukane Drive Saint Charles, IL 60174 USA

Phone (630) 797-4900 FAX (630) 797-494933103

http://www.dukane.com/us3

© Dukane Corporation 2004. All rights reserved.

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Dukane manual Intelligent Assembly Solutions AN400, Status Output signals for the J602 Connector

AN400 specifications

The Dukane AN400 is a pioneering ultrasonic welding machine that exemplifies innovation in the field of industrial welding and assembly. This advanced system integrates state-of-the-art technologies aimed at delivering high-quality and efficient bonding solutions across various industries, including automotive, medical, and consumer goods manufacturing.

One of the standout features of the AN400 is its versatility, allowing it to handle an extensive range of materials. Whether working with thermoplastics, metals, or composites, the machine adapts seamlessly to provide reliable joining techniques. This adaptability is crucial for manufacturers looking to streamline operations and reduce material waste.

Equipped with a powerful ultrasonic generator, the Dukane AN400 offers precise control over welding parameters. This control facilitates consistent bonding quality, preventing issues such as weak seams or excessive heat generation that can compromise the integrity of the workpiece. The system's advanced digital circuitry also enables quick setups and changes, improving overall productivity.

Another key characteristic of the AN400 is its user-friendly interface. The machine features an intuitive touchscreen that allows operators to easily input and monitor various welding parameters, like energy output, frequency, and welding time. This interface significantly reduces the learning curve for new users and enhances operational efficiency.

In addition to its robust welding capabilities, the Dukane AN400 incorporates advanced communication features. The machine can be integrated into existing automation systems, allowing real-time data exchange for enhanced monitoring and control. This connectivity is vital for manufacturers that prioritize Industry 4.0 principles, as it enables more sophisticated operational analytics and improvements.

The AN400 also emphasizes safety and reliability. Built with high-quality materials and robust engineering, this machine is designed to withstand the rigors of continuous industrial use while minimizing maintenance requirements. Safety features, such as emergency stop buttons and machine shields, further ensure operator safety throughout the welding process.

In conclusion, the Dukane AN400 ultrasonic welding machine is a powerful solution for manufacturers seeking high-quality bonding capabilities. Its main features, from versatile material compatibility to advanced control and communication technologies, make it an essential asset for modern production environments aiming to enhance efficiency and product quality. Through its innovative design and reliable performance, the AN400 stands out as a leader in ultrasonic welding technology.