SECTION 5 CONTROL FEATURES – ENGINE EXERCISERS

These timers periodically exercise the emergency engine-generator plant. They can be set to exercise with or without load transfer, or they can be completely disabled. The engine-generator should be exercised under load once a week for a minimum time period of 20 minutes, or follow the recommendations of the engine-generator set manufacturer. Refer to page 4–2 for location of DIP switches, battery (provided), and jumper block in the controller.

BUILT–IN ENGINE EXERCISER

The engine exerciser included in ASCO Series 300 Automatic Transfer Switches provides a once a week 20–minute exercise period. It occurs immediately when the Set Engine Exerciser push button is pressed (and held for at least 5 seconds), and then at the same time weekly thereafter. A 9 volt alkaline battery (Duracell MN1604, Everready 522, or Panasonic 6AM6) is furnished and installed in the controller to maintain the setting. The battery jumper block must be shifted to the ON position. See Figure 4–2 on page 4–2.

Fill in day and time set. Week Day ______ Time _______.

DIP Switch Settings

FUNCTION

S1 DIP

 

 

 

S2 DIP

 

 

SWITCH

 

 

 

SWITCH

 

 

 

 

 

 

 

 

Std. Timer

Actuator

 

 

 

 

 

 

 

7

 

Actuator

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5

 

Enabled

7 on

 

 

 

 

 

 

 

 

5 on

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Std. Timer

Actuator

 

 

 

 

 

 

 

 

Actuator

 

 

 

 

 

 

 

 

 

7

 

 

5

 

Disabled

7 off

 

 

 

 

 

 

5 on

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Exercise

Actuator

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

without

 

 

 

8

 

 

 

 

 

 

 

8 off

 

 

 

 

 

 

 

 

 

 

 

 

 

Load

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Exercise

Actuator

 

 

 

 

 

8

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

with Load

8 on

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Shaded DIP switches are standard factory settings.

Press to cancel an active exercise

status light

 

Press and hold for 5 sec. or until status light

period (stops generator).

 

blinks rapidly to set exercise period immediately

If Exercise with Load is set, retransfers load to

and every week hereafter (generator starts).

 

If Exerciser with Load is set,

Normal, then stops generator after min. cooldown.

 

Figure 5-1. Operator panel pushbuttons and light.

transfers load to Emergency.

 

Select below either Exercise without Load or Exercise with Load according to the setting of DIP switch S1, actuator 8. The load transfers from the Normal source to Emergency source (generator) and back again if Exercise with Load is selected.

Exercise without Load, DIP Switch S1, Actuator 8 off

8

How to Set Built–In Timer

Step

 

 

Function

Explanation

 

Push Button

Status Light

 

 

 

Set Engine

blinks rapidly

 

Exercise the generator now and

1

Exerciser

set exercise period

OPOPOP

every week at this time hereafter.

 

hold 5 sec.

 

 

 

 

 

2

release

blinks slowly

exercise period now active

Generator starts and runs.

OPPOPP

 

 

 

 

3

press Bypass

O stays on

cancel active exercise period

Generator stops.

Time Delay

 

 

 

 

4

O stays on

generator off

Exerciser enabled; repeats every 7 days.

Exercise with Load, DIP Switch S1, Actuator 8 on

8

How to Set Built–In Timer

Step

 

 

Function

Explanation

 

Push Button

Status Light

 

 

 

Set Engine

blinks rapidly

 

Exercise the generator now and

1

Exerciser

set exercise period

OPOPOP

every week at this time hereafter.

 

hold 5 sec.

 

 

 

 

 

2

release

blinks slowly

exercise period now active

Generator starts and runs;

OPPOPP

the load transfers to Emergency.

 

 

 

 

press Bypass

blinks slowly

 

The load retransfers to Normal; then

3

cancel active exercise period

generator runs for 5 minute cooldown

Time Delay

OPPOPP

 

 

( light blinks slowly during cooldown ).

 

 

 

 

4

O stays on

generator off

Exerciser enabled; repeats every 7 days.

NOTE: Every time SET ENGINE EXERCISER push button is pressed (held 5 seconds) the exercise period is changed.

5---1

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Emerson 400A Control Features Engine Exercisers, BUILT-IN Engine Exerciser, DIP Switch Settings, How to Set Built-In Timer