c)Lubricate front caster pivots once a year. Remove hex plug and cap. Thread grease zerk in hole and pump with grease until it oozes out around top bearing. Remove grease zerk and thread plug back in. Place cap back on.

5.1.16Lubricate caster wheel hubs:

Service Interval: Once Yearly

a)Stop engine, wait for all moving parts to stop, and remove key.

b)Remove caster wheel from caster forks.

c)Remove seal guards from the wheel hub.

d)Remove one of the spacer nuts from the axle assembly in the caster wheel. Note that thread locking adhesive has been applied to lock the spacer nuts to the

axle. Remove the axle (with the other spacer nut still assembled to it) from the wheel assembly.

e)Pry out seals, and inspect bearings for wear or damage and replace if necessary.

FIGURE 8

CASTER WHEEL ASSEMBLY

f)Pack the bearings with a NGLI grade #1 multi-purpose grease.

g)Insert (1) bearing, (1) new seal into the wheel.

NOTE: Seals (Exmark PN 103-0063) must be replaced.

h)If the axle assembly has had both spacer nuts removed (or broken loose), apply a thread locking adhesive to (1) spacer nut and thread onto the axle with the wrench flats facing outward. Do not thread spacer nut all of the way onto the end of the axle. Leave approximately 1/8” (3 mm) from the outer surface of the spacer nut to the end of the axle inside the nut.

i)Insert the assembled nut and axle into the wheel on the side of the wheel with the new seal and bearing.

h)With the open end of the wheel facing up, fill the area inside the wheel around the axle full of NGLI grade #1 multi-purpose grease.

i)Insert the second bearing and new seal into the wheel.

j)Apply a thread locking adhesive to the 2nd spacer nut and thread onto the axle with the wrench flats facing outward.

k)Torque the nut to 75-80 in-lbs. (8-9 N-m), loosen, then re-torque to 20-25 in-lbs. (2-3 N-m). Make sure axle does not extend beyond either nut.

l)Re-install the seal guards over the wheel hub and insert wheel into caster fork. Re-install caster bolt and tighten nut fully.

IMPORTANT: To prevent seal and bearing damage, check the bearing adjustment often. Spin the caster tire. The tire should not spin freely (more than 1 or 2 revolutions) or have any side play. If the wheel spins freely, adjust torque on spacer nut until there is a slight amount of drag. Re-apply threadlocking adhesive.

5.1.17Lubricate seat switch actuator:

Service Interval: 160 hrs.

a)Stop engine, wait for all moving parts to stop, and remove key.

b)Unhook seat latch and tilt seat up.

c)Lubricate switch actuator rod with spray type lubricant or light oil.

- 32 -

Page 37
Image 37
Exmark LAZER Z HP manual Service Interval Once Yearly, Caster Wheel Assembly, Service Interval 160 hrs

LAZER Z HP specifications

The Exmark LAZER Z HP is a standout zero-turn lawn mower known for its exceptional performance, durability, and user-friendly design. Ideal for both residential and commercial landscapers, this machine combines cutting-edge technology with practical features to deliver a top-notch mowing experience.

One of the main features of the LAZER Z HP is its powerful engine options. Available with either Kohler or Kawasaki engines, this mower provides reliability and robust performance. With horsepower ranging from 22 to 27, it can tackle even the toughest mowing conditions, whether it's thick grass or uneven terrain. This power is matched by an efficient fuel system that ensures long operational periods without frequent refueling.

Another notable aspect of the LAZER Z HP is its innovative cutting technology. Equipped with a patented UltraCut deck, the mower is designed for superior grass handling and an exceptional cut quality. The deck is available in various sizes, typically ranging from 48 to 60 inches, allowing users to choose the most suitable option for their lawn size and type. The unique design of the mower deck promotes an even cut and excellent discharge, ensuring that clippings are finely shredded and evenly spread across the lawn.

The LAZER Z HP also boasts a user-friendly interface. Its intuitive controls and ergonomic seating allow for comfortable operation over extended periods. The adjustable seat and control arms can be customized to fit the operator, reducing fatigue and enhancing productivity. Additionally, the dual hydrostatic drive system enables smooth and precise maneuverability, allowing users to navigate around obstacles with ease.

Durability is a hallmark of the Exmark brand, and the LAZER Z HP is no exception. Constructed with high-quality materials, it features a robust frame and durable components designed to withstand the rigors of daily use. Exmark's commitment to quality ensures that owners can rely on this mower season after season.

Overall, the Exmark LAZER Z HP is an impressive machine that merges power, precision, and user comfort. With its innovative cutting technology, robust engine options, and durable design, it stands out as a top choice for anyone looking to maintain a pristine lawn. Whether you are a professional landscaper or a dedicated homeowner, the LAZER Z HP delivers the performance and reliability needed to achieve outstanding results.