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Exmark TR23KC manual For Turf Ranger Serial Nos. 510,000 & Higher and

Models: TR23KC

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For Turf Ranger

For Turf Ranger

Serial Nos. 510,000 & Higher

and

FMD524 & FMD604

Serial Nos. 510,000 & Higher

Part No. 103-9192

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Exmark TR23KC manual For Turf Ranger Serial Nos. 510,000 & Higher and, FMD524 & FMD604 Serial Nos. 510,000 & Higher

Contents

FMD524 & FMD604 Serial Nos. 510,000 & Higher For Turf Ranger Serial Nos. 510,000 & Higher andPOTENTIAL HAZARD EFFECTIVE DATE September 1, Program EXMARK PARTS PLUS→ PROGRAMHow the Program Works OPERATORS MANUAL TABLE OF CONTENTS 1.1 SAFETY ALERT SYMBOL 1.SAFETYATTENTION! BECOME ALERT YOUR SAFETY IS INVOLVED 1.2TRAININGDANGER POTENTIAL HAZARD DANGER1.4 OPERATION Figure DANGERSAFE ZONE FOR MOWING 1.4.9Disengage PTO before starting engine 1.5MAINTENANCE AND STORAGE 1.6SAFETY SIGNS PART NO. LOCATION Under Belt Shields PART NO PART NO. 103-2248LOCATION Steering ConsoleLOCATION LH & RH Front Top Surface of Mower Deck LOCATION On Intake Screen Below Fuel Tank2.1MODEL NUMBER TR23KC 2.2ENGINE 2.SPECIFICATIONS2.3FUEL SYSTEM 2.4ELECTRICAL SYSTEMTIRES 2.10DIMENSIONSMOWER DECK 2.11TORQUE REQUIREMENTS3.2SERVICE BATTERY 3.ASSEMBLY INSTRUCTIONSDANGER 3.1Uncrate tractor and mower deck3.4INSTALL REAR STEERING WHEEL 3.3INSTALL SEAT3.5INSTALL DRIVE WHEELS 3.6INSTALL HANDLE BARLOCATION FOR DECK SUPPORT FRAME FIGURE HARDWARE AND SUPPORT PINFIGURE IDLER PULLEY KIT AND LOCATION 4.CONTROLS3.9POSITION DISCHARGE CHUTE 4.3Electro-mechanicaldeck lift control: Switch is located on left side of control console. Moving the toggle switch lever forward will lower the cutting deck. Moving the lever backward will raise the deck. Normal operation is with the actuator fully extended. The actuator has an internal clutch to protect it from excessive loads. When raising or lowering the deck and the actuator has reached it’s limit, a ratcheting sound is heard. When this ratcheting sound is heard, release switch lever, momentarily reverse switch to move actuator just off the fully extended or retracted position 5.1PRE-START 5.OPERATION INSTRUCTIONS5.2MOWING FIGURE DRIVE WHEEL RELEASE LEVERDANGER DANGER5.3TRANSPORTING 6.1PERIODIC MAINTENANCE 6.MAINTENANCE & ADJUSTMENTSService Interval: Daily FIGURE BLADE BOLT INSTALLATION Service Interval DailyFor Serial Nos. 510,000 - 539,999 For Serial Nos. 540,000 and HigherPOTENTIAL HAZARD FIGURE BLADE BOLT INSTALLATION6.1.8Service air cleaner Service Interval: 50 hrs cSee Section 8.1 for further information Service Interval Once Yearly SERVICEFIGURE CASTER WHEEL ASSEMBLY FITTING LOCATIONS6.1.17Change fuel filter d Start engine and run several minutes FIGURE CUTTING HEIGHT ADJUSTMENT 6.2 ADJUSTMENTSAND CUTTING HEIGHT ADJUSTMENT FIGURE ANTI-SCALPROLLER INSTALLATIONPOTENTIAL HAZARD FIGURE PARKING BRAKE QUADRANT ADJUSTMENT FIGURE NEUTRAL CENTERING DEVICE ADJUSTMENTFIGURE BRAKE CONTROL LINK AND SPRING ADJUSTMENT FIGURE PARKING BRAKE NEUTRAL LOCKOUT ADJUSTMENT FIGURE SEAT SWITCH ADJUSTMENT FIGURE MOTION CONTROL LINKAGE ADJUSTMENTFIGURE ELECTRIC CLUTCH ADJUSTMENT FIGURE THROTTLE TENSION FIGURE ARMREST ADJUSTMENT7.WASTE DISPOSAL 8.TROUBLE SHOOTING7.2BATTERY DISPOSAL DANGERENGINE TROUBLESHOOTING TABLE ENGINE TROUBLESHOOTINGPROBLEM Engine Deck Wiring Diagram 9. WIRING DIAGRAMSConsole Wiring Diagram Instructions for Obtaining Warranty Service 10.2-Year Limited Warranty Exmark Turf EquipmentConditions and Products Covered Items and Conditions Not CoveredPage Page Service Done By SERVICE RECORDDate Description of Work DonePage WALK BEHIND ACCESSORIES RIDING ACCESSORIESSEE EXMARK’S COMPLETE LINE OF ACCESSORIES