Manuals / Exmark / Lawn and Garden / Lawn Mower

Exmark TT4817KAC, TT4817KAEC, TT5217KA, TT3615KA Assembly Instructions, Torque Requirements, Danger

Models: TT3615KA TT5217KAEC TT3615KAC TT5217KAC TT4817KA TT4817KAC TT5217KA TT4817KAEC

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2.12 TORQUE REQUIREMENTS

2.12 TORQUE REQUIREMENTS

BOLT LOCATION	TORQUE
Blade Mounting Bolt	115-120 ft-lbs.
Cutter Housing Spindle Nut	75-80 ft-lbs.
Anti-Scalp Roller Bolts	40-45 ft-lbs.
Mower Deck Support/Engine Deck Mount	30-35 ft-lbs.
Engine Mounting Bolts
15 &17 HP Kawasaki	15-20 ft-lbs.

3.ASSEMBLY INSTRUCTIONS

3.1UNCRATE UNIT: Remove upper handle assembly, fuel tank, and linkages from the top of the crate.

3.2SERVICE BATTERY: (Electric start units only)

WARNING: Battery posts, terminals, and related accessories contain lead compounds, chemicals known to the State of California to cause cancer and reproductive harm. Wash hands after handling.

The machine is shipped with a filled lead acid battery.

3.2.1 Remove battery cover from the machine.

DANGER

POTENTIAL HAZARD

♦Charging the battery may produce explosive gasses

WHAT CAN HAPPEN

♦Battery gasses can explode causing serious injury.

HOW TO AVOID THE HAZARD

♦Keep sparks, flames, or cigarettes away from battery.

♦Ventilate when charging or using battery in an enclosed space.

♦Make sure venting path of battery is always open once battery is filled with acid.

3.2.2Check the voltage of the battery with a digital voltmeter. Locate the voltage reading of the battery in the table below and charge the battery for the recommended time interval to bring the charge up to a full charge of 12.6 volts or greater.

IMPORTANT: Make sure the negative battery cables are disconnected and the battery charger used for charging the battery has an output of 16 volts and 7 amps or less to avoid damaging the battery (see chart below for recommended charger settings).

Voltage	Percent		Maximum		Charging Interval
Reading	Charge		Charger Settings		Charging Interval
Reading	Charge		Charger Settings
12.6 or greater	100%		16 volts/7 amps	No Charging Required
12.4 – 12.6	75	– 100%	16 volts/7 amps	30 Minutes
12.2 – 12.4	50	– 75%	16 volts/7 amps	1	Hour
12.0 – 12.2	25	– 50%	14.4 volts/4 amps	2	Hours
11.7 – 12.0	0 – 25%		14.4 volts/4 amps	3	Hours
11.7 or less	0%		14.4 volts/2 amps	6	Hours or More

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Exmark TT4817KAC manual Assembly Instructions, Torque Requirements, The machine is shipped with a filled lead acid battery

Contents

Page Keep hands, feet, and clothing away from power driven parts POTENTIAL HAZARD This product is a piece of power equipmentHOW TO AVOID THE HAZARD HOW TO AVOID THE HAZARD Avoid prolonged breathing of vaporsEXMARK PARTS PLUS PROGRAM EFFECTIVE DATE September 1 ProgramHow the Program Works OPERATORS MANUAL SPECIFICATIONS TABLE OF CONTENTSSAFETY ASSEMBLY INSTRUCTIONS1.1 SAFETY ALERT SYMBOL 1. SAFETYATTENTION! BECOME ALERT YOUR SAFETY IS INVOLVED 1.2 TRAININGDANGER DANGER 1.4 OPERATION During transport to and from the job When parking inside a building Before checking, cleaning, or working on the mowerBefore making height adjustments 1.4.9 Start the engine carefully with feet well away from blades1.5 MAINTENANCE AND STORAGE LOCATION Front of Mower 1.7 SAFETY SIGNS1.6 RIDING ATTACHMENTS LOCATION Right Side of RearLOCATION Left Side of Rear LOCATION Battery CoverLOCATION On Engine Blower Housing Next to Muffler LOCATION Left Rear on Top of Engine DeckLOCATION Console Standard Pistol Grip Handles 15 & 17 HP Kawasaki Manual StartLOCATION Console ECS Handles 17 HP Kawasaki Electric Start LOCATION RH Side Console 36” DecksECS Handles 15 & 17 HP Kawasaki Manual Start 48” & 52” DecksLOCATION Top Center of Cutter Deck Under Center Belt Shield LOCATION Console2.1 MODEL NUMBER 2. SPECIFICATIONS2.5 SAFETY INTERLOCK SYSTEM 2.2 ENGINE2.10 DECK 2.11 DIMENSIONS2.9 TIRES 36” Drive2.12 TORQUE REQUIREMENTS 3. ASSEMBLY INSTRUCTIONSThe machine is shipped with a filled lead acid battery DANGERUPPER HANDLE MOUNTING SPEED CONTROL THROTTLE CABLE HOOK-UP BLADE ENGAGEMENT LINKAGESTANDARD PISTOL GRIP HANDLES DRIVE LINKAGE SWIVEL STANDARD PISTOL GRIP HANDLES DRIVE LEVER LINKAGE TO DRIVE LEVERECS HANDLES DRIVE LEVER LINKAGE INSTALLATION 3.17 SERVICE HYDRAULIC OILSTANDARD PISTOL GRIP HANDLES 4. OPERATION INSTRUCTIONS4.1 Controls DRIVE LEVER, NEUTRAL LOCK LATCH OPERATION4.1.8 “Off-Run” Switch 15 & 17 HP Kawasaki Manual Start only 4.1.9 Ignition Switch 17 HP Kawasaki Electric Start only4.2 Pre-Start DANGER DANGERNOTE Kawasaki engines generally need to be “choked” even when warm 4.3 OPERATING INSTRUCTIONSPOTENTIAL HAZARD HOW TO AVOID THE HAZARDHOW TO AVOID THE HAZARD WHAT CAN HAPPEN4.4 TRANSPORTING DANGERService Interval See Engine Owners Manual 5. MAINTENANCE & ADJUSTMENTS5.1 PERIODIC MAINTENANCE DO NOT OVERFILLHOW TO AVOID THE HAZARD HOW TO AVOID THE HAZARDc Raise deck and block up using proper safety precautions DO NOT lubricate the threads of the bolt or spindle before assemblyBLADE BOLT INSTALLATION Service Interval See Engine Owners Manual Service Interval After First 250 hrs, then yearly thereafter CHARGE PUMP LOCATION Service Interval Pneumatic air-filled Drive Tires- 40 hrsSemi-pneumatic Caster Tires - No maintenance LOOSEN 1-1/2 TURNS ONLY CHARGE PUMP CAPGREASE LUBRICATION CHART SPRAY LUBRICANT CHARTPIVOT POINT Page 5.2 ADJUSTMENTS CUTTING HEIGHT ADJUSTMENT ANTI-SCALP ROLLER BOLT INSTALLATIONANTI-SCALP ROLLER AND CUTTING HEIGHT ADJUSTMENT NEUTRAL SAFETY SWITCH ADJUSTMENT BLADE ENGAGEMENT LINKAGEHYDRO DRIVE LINKAGE ADJUSTMENT HYDRO CONTROL LINK/SWIVEL ADJUSTMENT 6.1 MOTOR OIL DISPOSAL HYDRO PUMP SPRING TENSION SETTING6. WASTE DISPOSAL DRIVE LEVER AND LATCH IN NEUTRAL POSITIONNOTE Kawasaki engines may need to be choked even when warm 7. TROUBLE SHOOTING6.2 BATTERY DISPOSAL 7.1 MOWER TRACKS TO LEFT OR RIGHTENGINE TROUBLESHOOTING ENGINE TROUBLESHOOTING TABLEPROBLEM 8. WIRING DIAGRAMS 9. HYDRAULIC DIAGRAM 10. WARRANTY Limited Warranty Exmark Commercial Turf EquipmentPage Page Description of Work Done SERVICE RECORDDate Done ByT H I S I S A 1 0 S L O P E T H I S I S A 5 S L O P EFOLD ALONG APPROPRIATE LINE T H I S I S A 1 5 S L O P ELAZER Z HP MICRO-MULCH ACCESSORYLAZER Z LAZER Z XP