6.13Lid Assembly Removal

6.13.1Remove tub assembly as per instructions in 6.11

6.13.2Disconnect the lid plumbing off the exhaust valve and air pump above the ‘Y’joint.

6.13.3Release two locking tabs securing the front of the lid to the chassis.

6.13.4To do this, push back the tab in the center of the rectangular slot at the front of the lid molding, using a blade screwdriver, then apply downward pressure to the lid while holding the tab back.

6.13.5The lid will now drop into the chassis opening and this will allow it to be slid forward out of the chassis area.

6.13.6Refit in reverse manner being careful not to damage the seal when fitting the lid in through the chassis. Ensure the location tab at the right rear of the lid locates to the right of the rear chassis support. Note: The bottom lid has a strengthening bar at the rear.

6.14Lid Seal Replacement

6.14.1Remove Lid assembly as per instructions 6.13.

6.14.2Remove the seal by grasping hold of it in the middle and easing it away from the lid. This will release the fir tree part of the gasket from the retaining slot.

6.14.3Ease the gasket away from the air plumbing connector joint at the rear of the lid.

6.14.4Fit the new up to the shoulder on the plumbing connection. Slide both ends of the lid seal into place ensuring they rest against the stops.

6.14.5Lay the gasket in the approximate position around the lid.

6.14.6Press the gasket into position at each corner. The fir tree section pushes into the lid slot.

6.14.7Now the rest of the gasket can be pushed in around the lid section. Note: This is a push in seal and does not require a sealant.

6.14.8Testing the gasket with an extension piece of air plumbing, air gauge and air supply before fitting would be advisable. Pump the gasket up to 40Kpa and then pinch off the supply. The pressure should not drop below 30Kpa over a 60 second period.

6.14.9Refit lid as per instructions in 6.13.6.

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Fisher & Paykel DS601V2, DD601IV2, DS601IV2, DD601V2 manual Lid Assembly Removal, Lid Seal Replacement

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