TROUBLESHOOTING TOUCH TEST CHART: TO SERVICE REVERSING VALVES

NORMAL FUNCTION OF VALVE

VALVE

DISCHARGETUBE fromCompressor

SUCTIONTUBEto Compressor

Tube toINSIDE COIL

TubeOUTSIDEto COIL

LEFT Pilot CapillaryTube

RIGHT Pilot

CapillaryTube

NOTES:

 

OPERATING

* TEMPERATURE OF VALVE BODY

CONDITION

** WARMER THAN VALVE BODY

 

 

 

 

1

2

3

 

4

5

6

POSSIBLE CAUSES

CORRECTIONS

Normal Cooling

Hot

Cool

Cool

Hot

*TVB

TVB

 

 

as (2)

as (1)

 

 

 

 

 

 

 

 

 

Normal Heating

Hot

Cool

Hot

Cool

*TVB

TVB

 

 

as (1)

as (2)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MALFUNCTION OF VALVE

 

 

Check Electrical circuit and coil

 

 

 

No voltage to coil.

Repair electrical circuit.

 

 

 

 

Defective coil.

Replace coil.

 

 

 

 

 

 

 

 

 

Check refrigeration charge

 

 

 

Low charge.

Repair leak, recharge system.

 

 

 

 

Pressure differential too high.

Recheck system.

 

 

 

 

 

 

 

 

Valve will not

Hot

Cool

Cool,

 

Hot,

*TVB

Hot

 

De-energize solenoid, raise head pres-

 

 

as (2)

 

as (1)

 

 

 

sure, reenergize solenoid to break dirt

shift from cool

 

 

 

 

 

 

 

Pilot valve okay. Dirt in one bleeder hole.

loose. If unsuccessful, remove valve, wash

to heat.

 

 

 

 

 

 

 

 

out. Check on air before installing. If no

 

 

 

 

 

 

 

 

 

movement, replace valve, add strainer to

 

 

 

 

 

 

 

 

 

discharge tube, mount valve horizontally.

 

 

 

 

 

 

 

 

 

Stop unit. After pressures equalize, restart

 

 

 

 

 

 

 

 

Piston cup leak

with solenoid energized. If valve shifts,

 

 

 

 

 

 

 

 

reattempt with compressor running. If still

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

no shift, replace valve.

 

Hot

Cool

Cool,

 

Hot,

*TVB

*TVB

Clogged pilot tubes.

Raise head pressure, operate solenoid to

 

as (2)

 

as (1)

free. If still no shift, replace valve.

Valve will not

 

 

 

 

 

 

 

 

Cool,

 

Hot,

 

 

Both ports of pilot open. (Back seat port did

Raise head pressure, operate solenoid to

shift from cool

Hot

Cool

 

Hot

Hot

free partially clogged port. If still no shift,

as (2)

 

as (1)

not close).

to heat.

 

 

 

 

 

 

 

 

replace valve.

 

Warm

Cool

Cool,

 

Hot,

*TVB

Warm

Defective Compressor.

Replace compressor

 

as (2)

 

as (1)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Not enough pressure differential at start of

Check unit for correct operating pressures

 

Hot

Warm

Warm

 

Hot

*TVB

Hot

stroke or not enough flow to maintain pres-

and charge. Raise head pressure. If no

 

 

 

 

 

 

 

 

sure differential.

shift, use valve with smaller port.

 

 

 

 

 

 

 

 

 

 

Starts to shift

 

 

 

 

 

 

 

Body damage.

Replace valve

Hot

Warm

Warm

 

Hot

Hot

Hot

Both ports of pilot open.

Raise head pressure, operate solenoid.

but does not

 

If no shift, use valve with smaller ports.

 

 

 

 

 

 

 

 

complete

Hot

Hot

Hot

 

Hot

*TVB

Hot

Body damage.

Replace valve

reversal.

 

 

 

 

 

 

 

Valve hung up at mid-stroke. Pumping vol-

Raise head pressure, operate solenoid.

 

 

 

 

 

 

 

 

ume of compressor not sufficient to maintain

If no shift, use valve with smaller ports.

 

 

 

 

 

 

 

 

reversal.

 

 

 

 

 

 

 

 

 

 

Hot

Hot

Hot

 

Hot

Hot

Hot

Both ports of pilot open.

Raise head pressure, operate solenoid.

 

 

If no shift, replace valve.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Apparent

Hot

Cool

Hot,

 

Cool,

*TVB

*TVB

Piston needle on end of slide leaking.

Operate valve several times, then recheck.

as (1)

 

as (2)

If excessive leak, replace valve.

 

 

 

 

 

 

leap in heating.

Hot

Cool

Hot,

 

Cool,

** WVB

** WVB

Pilot needle and piston needle leaking.

Operate valve several times, then recheck.

 

as (1)

 

as (2)

If excessive leak, replace valve.

 

 

 

 

 

 

 

 

Hot

Cool

Hot,

 

Cool,

*TVB

*TVB

Pressure differential too high.

Stop unit. Will reverse during equalization

 

as (1)

 

as (2)

period. Recheck system

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Clogged pilot tube.

Raise head pressure, operate solenoid to

 

 

 

 

 

 

 

 

free dirt. If still no shift, replace valve.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Raise head pressure, operate solenoid.

 

 

 

Hot,

 

Cool,

 

 

 

Remove valve and wash out. Check on

 

Hot

Cool

 

Hot

*TVB

Dirt in bleeder hole.

air before reinstalling, if no movement,

Will not shift

as (1)

 

as (2)

 

 

 

 

 

 

replace valve. Add strainer to discharge

 

 

 

 

 

 

 

 

from heat to

 

 

 

 

 

 

 

 

tube. Mount valve horizontally.

 

 

 

 

 

 

 

 

Stop unit. After pressures equalize, restart

cool.

 

 

 

 

 

 

 

 

 

 

Hot,

 

Cool,

 

 

 

with solenoid de-energized. If valve shifts,

 

Hot

Cool

 

Hot

*TVB

Piston cup leak.

reattempt with compressor running. If it

 

as (1)

 

as (2)

 

 

 

 

 

 

 

still will not reverse while running, replace

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

the valve.

 

Hot

Cool

Hot,

 

Cool,

Hot

Hot

Defective pilot.

Replace valve.

 

as (1)

 

as (2)

 

 

 

 

 

 

 

 

 

Warm

Cool

Warm,

 

Cool,

Warm

*TVB

Defective compressor.

Replace compressor

 

as (1)

 

as (2)

 

 

 

 

 

 

 

 

16

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Image 16
Friedrich 2007 service manual Normal Function of Valve, Malfunction of Valve