GEH-5304A
25
G. Mechanical
Check the condition of air filters and replace filters if they are dirty. Check for unusual noises which were
not present when th e unit was originally installed. Check all electrical conn ections for tightn ess. Clean out
any dirt from screens, louvers, etc. which would interfer e with th e flow of cooling air.
H. Shaft E nd P lay
The CD2512AT-CD2813AT designs use a wavy wash er (preload spring) to eliminate en dplay.
I. Waterproof Machines
Water proof mach in es require the use of sealing devices to exclude water from the bearings and fr om entering
openings in the magnet frame. When a waterproof machine has been disassembled, it will be necessary to
remove the old sealing compound from around the mating surfaces of the bearing brackets and magnet
frame, from underneath the field pole bolt heads and bearing cap to bearing bracket bolt heads, and from
around the conduit box adapter threads to the magnet frame. Reapply new sealant (use Titeseal T20-66,
light weight, GE Part No. 905A999AC009) to th ese areas and wipe excess sealant with a clean r ag slightly
dampened with mineral spirits. Do not use silicone sealants. When accessories such as brakes and ta-
chometers are disassembled, it will be necessary to reseal at the accessory mounting face. Pr ior to reassem-
bly, inspect for damage at the gaskets around enclosure covers and at the shaft rubbing seals located in the
bea ring caps.
J. Lubri c ati on of Flexibl e Couplings
Flexible couplings are normally lubricated with a semi-fluid grease or an oil. The coupling manufacturers’
instructions should be followed in choosing a lubricant and setting relubrication intervals. GE ball bearing
grease D6A2C5 is a suitable lubricant for flexible couplin gs in most application s.
Flexible couplings which join a small machine to a large machine may have two different size coupling
halves joined by an adapter plate. Couplings of this type have a separate lubricant supply for each half.
Therefore, both h alves must be lubricated separately.
K. Insulation

Eliminate sources of contamination and moisture for maximum insulation life.

Air filters for blowers, air piped from cleaner locations, shielding from water

leads or spray, proper use of space heaters during downtime, etc., will all help

to prolong insulation life.

Contamination includes excessive moisture, oily vapors, conducting and non-conducting dust, chips and
chemical fumes. Contamination is best avoided by proper enclosure and ventilation. Filters, ventilation
from a remote clean air source, unit coolers and a totally enclosed construction are all possible means of
protecting DC machines in adverse environments. Space heaters protect against moisture damage by main-
tainin g the mach ine above de w-p oi n t du r i ng st or a g e or wh en i dl e . Sp a ce h ea t ers s h ou ld be a r r a n g ed so t h a t
they are automatically energized whenever power is removed from the motor. Space heaters do not supply
enough heat for drying out windings which have been water-soaked.
Mechanical factors include shock, vibration, overspeed, etc. Maintaining machines in good mechanical re-
pair, including isolation from excessive external shock and maintenance of smooth running conditions, will
contr ibute to long in sulation life.
The insulation system in these machines is capable of withstanding some short time periods of operation at
temperatures h igher than than used for th e basis of machine rating. Prolonged or excessively h igh tempera-
ture will cause the insulation to become brittle and crack, leading to premature failure. Application data is
available from GE Industrial Systems for any particular machine giving suggested maximum loads for vari-
ous operating conditions. Operation within these maximum loads will limit the temperature to suitable val-