by Generac Power Systems, Inc
Safety Assembly Operation Maintenance Troubleshooting Electrical Data
Parts Warranty
FOR YOUR NEAREST AUTHORIZED SERVICE CENTER
Warranty
Safety Rules
Section 3 - Maintenance
Parts Lists
This symbol points out potential explosion hazard
INTRODUCTION
DANGER
READ THIS MANUAL THOROUGHLY
Commercial-Industrial-Residential Portable Generator System
GENERAL HAZARDS
IMPORTANT SAFETY INSTRUCTIONS
DANGER
STANDARDS INDEX
ELECTRICAL HAZARDS
EXPLOSION HAZARDS
FIRE HAZARDS
Shipping Bracket
1.2 ASSEMBLY
1.1.1 ACCESSORY BOX
1.1 UNPACKING
Negative
1.2.3 BATTERY CONNECTION
Figure 2 - Handle Assembly
Figure 3 - Battery Connections
Figure 4 - Control Panel
OPERATION
2.1 KNOW THE GENERATOR
1512
2.2.3 120V AC, 30 AMP RECEPTACLE
2.2 CORD SETS AND CONNECTION PLUGS
2.2.1 AC, 20 AMP, DUPLEX RECEPTACLE
2.2.2 120V AC, 20 AMP, GFCI RECEPTACLE
120V/240V 50A
2.2.5 12 VOLT DC, 10 AMP RECEPTACLE
2.2.4 120/240V AC, 30 AMP RECEPTACLE
2.2.6 120/240 VOLT AC, 50 AMP RECEPTACLE
2.3.1 GROUNDING THE GENERATOR
2.3 HOW TO USE THE GENERATOR
2.3.2 CONNECTING ELECTRICAL LOADS
2.4 DON’T OVERLOAD THE GENERATOR
Section 2 - Operation
2.5 WATTAGE REFERENCE GUIDE
2.6 BEFORE STARTING THE GENERATOR
2.6.1 ADDING ENGINE OIL
Fuel
Figure 16 - Idle Control Switch
2.7 TO START THE ENGINE
2.6.2 ADDING GASOLINE
2.8 STOPPING THE ENGINE
2.9 AUTOMATIC IDLE CONTROL
2.10 COLD WEATHER OPERATION/ DE-ICER
2.11 LOW OIL PRESSURE SHUTDOWN SYSTEM
To recharge 12 Volt batteries, proceed as follows
2.12 CHARGING A BATTERY
Section 2 - Operation
Commercial-Industrial-Residential Portable Generator System
3.2.2 ENGINE SPECIFICATIONS
3.1 MAINTENANCE SCHEDULE
PRODUCT SPECIFICATIONS
3.2.1 GENERATOR SPECIFICATIONS
3.3 GENERAL RECOMMENDATIONS
3.3.1 GENERATOR MAINTENANCE
3.3.3 ENGINE MAINTENANCE
3.3.2 TO CLEAN THE GENERATOR
Cover Pre-Cleaner Base Filter
3.4 SERVICE AIR CLEANER
3.5 CLEAN SPARK ARRESTOR SCREEN
Figure 20 - Air Cleaner
MUFFLER OUTLET TUBE RETAINER SPARK ARRRESTOR SCREEN RETAINING SCREW
3.6 ADJUSTING VALVE CLEARANCE
Figure 22 - Valve Clearance Adjustment
Figure 21 - Spark Arrestor
Section 3 - Maintenance
STORAGE 3.7 GENERAL
3.8 LONG TERM STORAGE
3.9 OTHER STORAGE TIPS
CAUSE
4.1 TROUBLESHOOTING
PROBLEM
SOLUTION
Commercial-Industrial-Residential Portable Generator System
Commercial-Industrial-Residential Portable Generator System
Commercial-Industrial-Residential Portable Generator System
Wiring Diagram - Drawing No. 0E0228
WIRING
Section 6 - Electrical Data
44S 86 167 TR1 15B
Schematic - Drawing No. 0E0229
Section 6 - Electrical Data
Commercial-Industrial-Residential Portable Generator System
Commercial-Industrial-Residential Portable Generator System
Section 7 - Exploded Views and Parts Lists
GT-990 & GT-760 Engine Page 1 - Drawing No. 0E0034
DESCRIPTION
Section 7 - Exploded Views and Parts Lists
Commercial-Industrial-Residential Portable Generator System
GT-990 & GT-760 Engine Page 1 - Drawing No. 0E0034
GT-990 & GT-760 Engine Page 2 - Drawing No. 0E0034
DETAILA
Section 7 - Exploded Views and Parts Lists
Commercial-Industrial-Residential Portable Generator System
PART NO. QTY
Section 7 - Exploded Views and Parts Lists
Commercial-Industrial-Residential Portable Generator System
GT-990 & GT-760 Engine Page 2 - Drawing No. 0E0034
Commercial-Industrial-Residential Portable Generator System
Section 7 - Exploded Views and Parts Lists
Generator - Drawing No. 0D4488
QTY. DESCRIPTION
Section 7 - Exploded Views and Parts Lists
Commercial-Industrial-Residential Portable Generator System
QTY. DESCRIPTION
Residential No. 0E0227
Views and Parts
Lists
Section 7 - Exploded
PART NO. QTY. DESCRIPTION
Section 7 - Exploded Views and Parts Lists
Commercial-Industrial-Residential Portable Generator System
PART NO. QTY. DESCRIPTION
Detail
Section 7 - Exploded Views and Parts Lists
POWER WIRE TO ENGINE
Tray
QTY. DESCRIPTION
Section 7 - Exploded Views and Parts Lists
Commercial-Industrial-Residential Portable Generator System
QTY. DESCRIPTION
PURCHASERS/OWNERS WARRANTY RESPONSIBILITIES
CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT
YOUR WARRANTY RIGHTS AND OBLIGATIONS
MANUFACTURER’S EMISSION CONTROL SYSTEM WARRANTY COVERAGE
Commercial-Industrial-Residential Portable Generator System
EMISSION CONTROL SYSTEM WARRANTY
EMISSION RELATED PARTS INCLUDE THE FOLLOWING
Section 8 - Warranty
CONSUMER APPLICATION
GENERAC POWER SYSTEMS “TWO YEAR” LIMITED WARRANTY FOR GUARDIAN
WARRANTY SCHEDULE
“12,500 WATT AND 15,000 WATT PORTABLE GENERATORS”
06/01/02
Part No. 0E0226