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Generac 004451, 004582, 004451 ,004582 owner manual Part No. 0E0226, 06/01/02

Models: 004451, 004582 004451 ,004582

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Part No. 0E0226

06/01/02

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Generac 004451, 004582, 004451 ,004582 owner manual Part No. 0E0226, 06/01/02

Contents

by Generac Power Systems, Inc Safety Assembly Operation Maintenance Troubleshooting Electrical DataParts Warranty FOR YOUR NEAREST AUTHORIZED SERVICE CENTERWarranty Safety RulesSection 3 - Maintenance Parts ListsThis symbol points out potential explosion hazard INTRODUCTIONDANGER READ THIS MANUAL THOROUGHLYCommercial-Industrial-Residential Portable Generator System GENERAL HAZARDSIMPORTANT SAFETY INSTRUCTIONS DANGERSTANDARDS INDEX ELECTRICAL HAZARDSEXPLOSION HAZARDS FIRE HAZARDSShipping Bracket 1.2 ASSEMBLY1.1.1 ACCESSORY BOX 1.1 UNPACKINGNegative 1.2.3 BATTERY CONNECTIONFigure 2 - Handle Assembly Figure 3 - Battery ConnectionsFigure 4 - Control Panel OPERATION2.1 KNOW THE GENERATOR 15122.2.3 120V AC, 30 AMP RECEPTACLE 2.2 CORD SETS AND CONNECTION PLUGS2.2.1 AC, 20 AMP, DUPLEX RECEPTACLE 2.2.2 120V AC, 20 AMP, GFCI RECEPTACLE120V/240V 50A 2.2.5 12 VOLT DC, 10 AMP RECEPTACLE2.2.4 120/240V AC, 30 AMP RECEPTACLE 2.2.6 120/240 VOLT AC, 50 AMP RECEPTACLE2.3.1 GROUNDING THE GENERATOR 2.3 HOW TO USE THE GENERATOR2.3.2 CONNECTING ELECTRICAL LOADS 2.4 DON’T OVERLOAD THE GENERATORSection 2 - Operation 2.5 WATTAGE REFERENCE GUIDE2.6 BEFORE STARTING THE GENERATOR 2.6.1 ADDING ENGINE OILFuel Figure 16 - Idle Control Switch2.7 TO START THE ENGINE 2.6.2 ADDING GASOLINE2.8 STOPPING THE ENGINE 2.9 AUTOMATIC IDLE CONTROL2.10 COLD WEATHER OPERATION/ DE-ICER 2.11 LOW OIL PRESSURE SHUTDOWN SYSTEMTo recharge 12 Volt batteries, proceed as follows 2.12 CHARGING A BATTERYSection 2 - Operation Commercial-Industrial-Residential Portable Generator System3.2.2 ENGINE SPECIFICATIONS 3.1 MAINTENANCE SCHEDULEPRODUCT SPECIFICATIONS 3.2.1 GENERATOR SPECIFICATIONS3.3 GENERAL RECOMMENDATIONS 3.3.1 GENERATOR MAINTENANCE3.3.3 ENGINE MAINTENANCE 3.3.2 TO CLEAN THE GENERATORCover Pre-Cleaner Base Filter 3.4 SERVICE AIR CLEANER3.5 CLEAN SPARK ARRESTOR SCREEN Figure 20 - Air CleanerMUFFLER OUTLET TUBE RETAINER SPARK ARRRESTOR SCREEN RETAINING SCREW 3.6 ADJUSTING VALVE CLEARANCEFigure 22 - Valve Clearance Adjustment Figure 21 - Spark ArrestorSection 3 - Maintenance STORAGE 3.7 GENERAL3.8 LONG TERM STORAGE 3.9 OTHER STORAGE TIPSCAUSE 4.1 TROUBLESHOOTINGPROBLEM SOLUTIONCommercial-Industrial-Residential Portable Generator System Commercial-Industrial-Residential Portable Generator System Commercial-Industrial-Residential Portable Generator System Wiring Diagram - Drawing No. 0E0228WIRING Section 6 - Electrical Data44S 86 167 TR1 15B Schematic - Drawing No. 0E0229Section 6 - Electrical Data Commercial-Industrial-Residential Portable Generator SystemSection 7 - Exploded Views and Parts Lists Commercial-Industrial-Residential Portable Generator SystemGT-990 & GT-760 Engine Page 1 - Drawing No. 0E0034 DESCRIPTION Section 7 - Exploded Views and Parts ListsCommercial-Industrial-Residential Portable Generator System GT-990 & GT-760 Engine Page 1 - Drawing No. 0E0034GT-990 & GT-760 Engine Page 2 - Drawing No. 0E0034 DETAILASection 7 - Exploded Views and Parts Lists Commercial-Industrial-Residential Portable Generator SystemPART NO. QTY Section 7 - Exploded Views and Parts ListsCommercial-Industrial-Residential Portable Generator System GT-990 & GT-760 Engine Page 2 - Drawing No. 0E0034Section 7 - Exploded Views and Parts Lists Commercial-Industrial-Residential Portable Generator SystemGenerator - Drawing No. 0D4488 QTY. DESCRIPTION Section 7 - Exploded Views and Parts ListsCommercial-Industrial-Residential Portable Generator System QTY. DESCRIPTIONResidential No. 0E0227 Views and PartsLists Section 7 - ExplodedPART NO. QTY. DESCRIPTION Section 7 - Exploded Views and Parts ListsCommercial-Industrial-Residential Portable Generator System PART NO. QTY. DESCRIPTIONDetail Section 7 - Exploded Views and Parts ListsPOWER WIRE TO ENGINE TrayQTY. DESCRIPTION Section 7 - Exploded Views and Parts ListsCommercial-Industrial-Residential Portable Generator System QTY. DESCRIPTIONPURCHASERS/OWNERS WARRANTY RESPONSIBILITIES CALIFORNIA EMISSION CONTROL WARRANTY STATEMENTYOUR WARRANTY RIGHTS AND OBLIGATIONS MANUFACTURER’S EMISSION CONTROL SYSTEM WARRANTY COVERAGECommercial-Industrial-Residential Portable Generator System EMISSION CONTROL SYSTEM WARRANTYEMISSION RELATED PARTS INCLUDE THE FOLLOWING Section 8 - WarrantyCONSUMER APPLICATION GENERAC POWER SYSTEMS “TWO YEAR” LIMITED WARRANTY FOR GUARDIANWARRANTY SCHEDULE “12,500 WATT AND 15,000 WATT PORTABLE GENERATORS”06/01/02 Part No. 0E0226