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Generac 004702-0, 004703-0, 004704-0, 004705-0, 004706-0, 004707-0 owner manual

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TRIA

Owner’s Manual

Air-cooled Recreational

Vehicle Generators

QUIETPACT 55,65 and 75

• Models: 004702-0, 004703-0

004704-0, 004705-0

004706-0, & 004707-0

This manual should remain with the unit.

Contents

Main Owners Manual Air-cooled Recreational Vehicle Generators This manual should remain with the unit. QUIETPACT 55,65 and 75 Models: 004702-0, 004703-0 004704-0, 004705-0 004706-0, & 004707-0 INTRODUCTION READ THIS MANUAL THOROUGHLY CONTENTS OPERATION AND MAINTENANCE HOW TO OBTAIN SERVICE Table of Contents Section 4 Notes......................................................................16 Section 2 Operation................................................................7 Section 3 Maintenance........................................................11 Section 6 Installation..........................................................22 WARNING: !! WARNING: ELECTRICAL HAZARDS FIRE HAZARDS EXPLOSION HAZARDS 4 GeneracPower Systems, Inc. Section 1 General Information 1.1 GENERATOR IDENTIFICATION REFERENCE NUMBER IDENTIFICATION 1.2 GENERATOR APPLICABILITY 1.3 INSTALLATION 1.4 SAFETY 1.5 GENERATOR AC CONNECTION SYSTEM Figure 1.1 Connection for 120 Volts Only 1.6 SPECIFICATIONS 1.6.1 FUEL REQUIREMENTS (GASOLINE) 1.6.1.1 Fuel Consumption (gph/lbs.ph) 1.6.2 ENGINE OIL REQUIREMENTS 1.6.3 2.1 GENERATOR CONTROL PANEL 2.1.1 FUEL PRIMER 2.1.2 START/STOP SWITCH 2.1.3 7.5 AMP FUSE 2.1.4 LINE BREAKERS 2.2 OPTIONAL REMOTE START/STOP PANEL Figure 2.2 Optional Remote Panel (Models 004057 and 004184) 2.3 AUTOMATIC CHOKE 2.3.1 CHOKE SOLENOID 2.3.2 PRECHOKE 2.5 STARTING THE GENERATOR 2.6 STOPPING THE GENERATOR 2.7 APPLYING LOADS TO GENERATOR 2.7.1 LETTING THE ENGINE STABILIZE 2.7.2 DO NOT OVERLOAD THE GENERATOR 2.8 PROTECTION SYSTEMS Figure 2.4 Field Boost Circuit 2.8.1 LOW OIL PRESSURE SWITCH 2.8.2 HIGH TEMPERATURE SWITCH Figure 2.3 Low Oil Pressure and High Temperature Switches 3.1 CHECKING THE ENGINE OIL LEVEL 3.2 CHANGING THE ENGINE OIL AND/OR OIL FILTER Figure 3.1 Oil Dipstick/Fill Tube and Location of Oil Drain Plug Oil Drain Hose Figure 3.2 Engine Oil Filter 3.3 MAINTAINING THE ENGINE AIR CLEANER 3.4 CHECKING THE ENGINE SPARK PLUG Figure 3.4 Setting the Spark Plug Gap 3.5 FUEL FILTER Figure 3.5 Fuel Filter 3.6 CLEAN SPARK ARRESTOR 3.7 CLEANING THE GENERATOR 3.8 BATTERY MAINTENANCE 3.8.1 WEEKLY 3.8.2 EVERY SIX MONTHS 3.9 MAJOR SERVICE MANUAL 3.10 DRIVE BELT 3.11 EXERCISING THE GENERATOR 3.12 OUT OF SERVICE PROCEDURE 3.12.1 REMOVAL FROM SERVICE Page Page NOTICE TO INSTALLER GENERAL HAZARDS ELECTRICAL HAZARDS FIRE HAZARDS EXPLOSION HAZARDS 5.1 PURPOSE AND SCOPE OF THE INSTALLATION INSTRUCTIONS 5.2 SAFETY Figure 5.1 Connection for 120 Volts Only 5.3 STANDARDS BOOKLETS 5.4 EQUIPMENT DESCRI PTION Figure 5.2 - Major Features and Dimensions (Drawing No. 0E1058-A) GeneracPower Systems, Inc. 21 55G Q MUS 6.1 LOCATION AND SUP PORT Figure 6.1 Typical Horizontal Support Frame 6.1.1 GENERATOR LOCATION 6.1.2 GENERATOR SUPPORT 6.1.3 SUSPENDED MOUNTING 6.2 GENERATOR COMPARTMENTS 6.2.1 COMPARTMENT SIZE Figure 6.4 Clearances 6.2.2 COMPARTMENT CONSTRUCTION Figure 6.5 Typical Compartment Construction 6.2.3 SOUND INSULATING MATERIALS 6.2.4 ACOUSTICS Figure 6.7 Typical Noise Abatement 6.2.5 COMPARTMENT FLOOR CUTOUTS 6.3 COOLING AND VENTIL ATING AIR 6.3.1 GENERATOR AIRFLOW Figure 6.9 Airflow Through Engine/Generator 26 GeneracPower Systems, Inc. 6.3.2 TESTING THE INSTALLATION 6.4 GASOLINE FUEL SYSTEM Figure 6.14 Generator Fuel System Fuel Pump (Behind Access Cover) Fuel Filter (Side of Unit) Fuel Line Section 6 Installation Figure 6.8 Compartment Floor Cutout 6.5 LP GAS FUEL SYSTEM 6.5.1 LP FUEL CONSUMPTION (lb./hour) 6.5.2 PARTS NOT INCLUDED IN FUEL SYSTEM Figure 6.15 Typical Propane Gas Fuel System 6.5.3 SOME IMPORTANT CONSIDERATIONS Figure 6.16 LP Gas Carburetion Diagram 6.5.4 VAPOR WITHDRAWAL 6.5.5 PRIMARY REGULATOR 6.5.6 GASEOUS CARBURETION 6.6 EXHAUST SYSTEM 6.6.1 MUFFLERS AND SPARK ARRESTORS Figure 6.17 Spark Arrestor Installation 6.6.2 EXHAUST SYSTEM SAFETY 6.7 ELECTRICAL CONNECTIONS 6.7.1 ELECTRICAL JUNCTION BOX 6.7.2 WIRING 6.7.3 GENERATOR AC CONNECTIONS Figure 6.18 Generator AC Output Leads 6.7.4 CONDUIT 6.7.5 ISOLATING DIFFERENT POWER SOURCES 6.8 BATTERY INSTALLATION 6.8.1 RECOMMENDED BATTERY 6.8.2 BATTERY CABLES 6.8.3 BATTERY CABLE CONNECTIONS Figure 6.21 Connecting Battery Cables Figure 6.18 Transfer Switch Isolation Method IETPA CT 55 Figure 6.19 Installation With Isolation Receptacle 6.9 OPTIONAL ACCESSORIES Figure 6.22 Remote Panel Plug-in Receptacle 6.9.1 REMOTE PANEL MODELS 7.1 POST INSTALLATION TESTS 7.2 BEFORE INITIAL START-UP 7.4 TESTING UNDER LOAD 7.5 INSTALLATION CH ECKLIST LOCATION AND SUPPORT GENERATOR COMPARTMENT COOLING AND VENTILATING AIR 8.1 TROUBLESHOOTING GUIDE PROBLEM CAUSE CORRECTION Page 38 GeneracPower Systems, Inc. Section 10 Electrical Data V-Twin Drawing No. 0E1057-B GeneracPower Systems, Inc. 39 Section 10 Electrical Data V-Twin Drawing No. 0E1057-B Page Page Page Page Page Sheet Metal Drawing No. 0E1012-B Page Page Page Page Page Page CALIFORNIA AND FEDERAL EMISSION CONTROL WARRANTY STATEMENT YOUR WARRANTY RIGHTS AND OBLIGATIONS MANUFACTURERS EMISSION CONTROL SYSTEM WARRANTY COVERAGE: PURCHASERS/OWNERS WARRANTY RESPONSIBILITIES: 1-800-333-1322 EMISSION CONTROL SYSTEM WARRANTY EMISSION RELATED PARTS INCLUDE THE FOLLOWING: GENERAC POWER SYSTEMS THREE-YEAR LIMITED WARRANTY FOR RECREATIONAL VEHICLE GENERATORS WARRANTY SCHEDULE COMMERCIAL APPLICATIONS WARRANTY SCHEDULE CONSUMER/PERSONAL APPLICATIONS